XWELL Ultrasonic Battery Welder 8000W Spot Welding Machine for Lithium Battery Tabs and Copper-Aluminum Connections
Price:
USD 10000/pcs
MOQ:
1pcs
Delivery Time:
15-20 days
Brand:
XWELL
Product Description
Ultrasonic Battery Welding Technology
XWELL Ultrasonic Battery Welder utilizes advanced ultrasonic metal welding technology to create solid-state bonds between battery components without melting the base materials. This innovative method transforms mechanical vibration energy into friction work, enabling reliable connections between copper, aluminum, nickel, and other non-ferrous metals.
Key Advantages
- No material melting - preserves metal integrity and prevents brittleness
- Excellent electrical conductivity with minimal resistance
- Welds oxidized or plated surfaces without pre-treatment
- Fast welding cycles without flux, gas, or solder materials
- Spark-free operation ensuring safety and environmental compliance
- Dual control modes: time and energy for precise welding parameters
- Capable of welding dissimilar metals including copper-aluminum and nickel-copper combinations
Technical Specifications
| Model | XW-4010 | XW-2030 | XW-2040 | XW-2050 | XW-2080 |
|---|---|---|---|---|---|
| Ultrasonic Frequency | 20KHz / 40KHz | ||||
| Input Power | AC220V/50Hz | ||||
| Ultrasonic Power | 1000W | 3000W | 4000W | 5000W | 8000W |
| Air Pressure | 0.4MPa~0.6MPa | ||||
| Welding Stroke | 30mm | ||||
| Weight | 60kg | 65kg | 65kg | 70kg | 100kg |
Applications & Materials
Battery Manufacturing
- Ni-MH and nickel-metal hydride battery connections
- Lithium and polymer battery copper/nickel foil welding
- Power battery and energy storage battery multilayer connections
- Battery pack aluminum sheet and copper busbar connections
Electrical & Automotive
- Wire-to-wire connections and multiple wire compacting
- Electronic components, contacts, and connector welding
- Automotive wiring harnesses and terminal connections
Industrial Applications
- Heat sink and heat exchange fin welding
- Solar panel mesh and foil connections
- Refrigerator copper pipe sealing
- Dissimilar metal welding (Al-Cu, Al-Ni, Cu-Ni, Ti-Al)
All XWELL ultrasonic welders feature automatic frequency tracking transducers and support both time and energy control modes for optimal welding performance across various industrial applications.
Similar Products
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Guangdong XWELL New Energy Technology CO., LTD.
Location
Room 316, Building 3, No. 801, Qiaoxing Avenue, Xiaoluo Village, Shatou Street, Panyu District, Guangzhou
Contact Person
Sammy Qin