Carbide PCD Diamond Turning Inserts High Silicon Aluminum DCGW Insert
DCGW11T302 Carbide Turning Insert PCD Cutting Insert for non-ferrous materials
Description:
"ManaNova" is a sub-brand of Worldia, focusing on the high-end standard series.
ManaNova is a concept that stands in the view of end-users, we strictly choose
PCD and PCBN materials to provide the universal cutting effect.
MANANOVA takes “Easy choice and Fast delivery” as the feature, which intends to
provide fast and efficient service for domestic and foreign customers to meet their demand
for standardized and universalized tools.
Material:
Tools with Poly-Crystalline Diamond (PCD) cutting materials can reduce your tooling cost
significantly, PCD tools are ideal for use with non-ferrous metal.
Polycrystalline cubic boron nitride(CBN) is a material with an excellent hot hardness that can
be used at very high cutting speeds. It also exhibits good toughness and thermal shock resistance.
CBN tools are ideal for the use with hardened steel, cast irons, and sintered irons as well as
powder metallurgy components.
Main products:
PCBN insert is suitable for machining hardened steel, gray cast iron, ductile iron, and powder metallurgy.
PCD insert is suitable for rough and finish machining of aluminum alloy and other non-metal
Advantages:
· Universal
· Easy choice
· Fast delivery
Application:
| MND10 |
Applied to the cutting of non-ferrous materials such as aluminum alloys, etc. |
| PCD tools are limited to non-ferrous materials, such as high-silicon aluminum, metal matrix composites (MMC), and carbon fiber reinforced plastics (CFRP). PCD with flood coolant can also be used in titanium super-finishing applications. |
|
| ·Aluminum and aluminum alloys | |
| ·Copper, brass, and bronze alloys | |
| ·Zinc and magnesium alloys | |
| ·Carbon Fiber | |
| ·Epoxy resins | |
| ·Plastics | |
| ·Fiberglass composites | |
| ·Graphite composites |
Specification:
| Angle | Dimensions | Grade | ||||||
| ANSI Code | ISO Code | Tips | IC mm |
S mm |
R mm |
Φd mm |
LE mm |
MND10 |
| DCGW 21.50.5 | DCGW 070202 | 1N | 6.35 | 2.38 | 0.2 | 2.8 | 2.5 | √ |
| DCGW 21.51 | DCGW 070204 | 1N | 6.35 | 2.38 | 0.4 | 2.8 | 2.5 | √ |
| DCGW 32.50.5 | DCGW 11T302 | 1N | 9.525 | 3.97 | 0.2 | 4.4 | 2.5 | √ |
| DCGW 32.51 | DCGW 11T304 | 1N | 9.525 | 3.97 | 0.4 | 4.4 | 2.5 | √ |
| DCGW 32.52 | DCGW 11T308 | 1N | 9.525 | 3.97 | 0.8 | 4.4 | 2.5 | √ |
| Feed rate recommendation | ||||||
| Nose radius(mm) | Ra um | |||||
| 0.2 | 0.4 | 0.8 | 1.6 | 3.2 | 6.4 | |
| Feed Rate f (mm/rev)≤ | ||||||
| 0.2 | 0.028 | 0.040 | 0.057 | 0.080 | 0.113 | 0.160 |
| 0.4 | 0.040 | 0.057 | 0.080 | 0.113 | 0.160 | 0.226 |
| 0.8 | 0.057 | 0.080 | 0.113 | 0.160 | 0.226 | 0.320 |
| 1.2 | 0.069 | 0.098 | 0.139 | 0.196 | 0.277 | 0.392 |
| 1.6 | 0.080 | 0.113 | 0.160 | 0.226 | 0.320 | 0.453 |
| 2.4 | 0.098 | 0.139 | 0.196 | 0.277 | 0.392 | 0.554 |
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