Fully Automatic Wire Harness Machine With Waterproof Plug Connector Insertion
Fully Automatic Wire Harness Machine With Waterproof Plug Connector Insertion
Technical Parameters
| Mechine Function | Automatic pre-feeding, Fixed length cut at both ends, Stripping, Both-end crimping, Both-end insertion, Wear waterproof bolts at both ends, Adjust height on display screen, Pull force inspection, CFM pressure monitoring, CCD visual online detection |
| Capacity | Both-end crimping and insertion about 1000pcs/hr (Depends on different producing process and the functional module quantity, productivity is different) |
| Drive Mode | Mitsubishi SERVO MOTOR, Drive, IPC |
| Wire Size | 0.13mm²—2.5mm² |
| Mould Assembly Type | AS40, AS42, AE30(Pneumatic mould can be customized) |
| Wire Cutting Length | 280-9999mm |
| Cutting Precision | Cutting length*0.02 |
| Stripping Length | Full strip: 0-15mm Half strip: 0-15mm |
| Penetraction Depth | MAX. 3mm |
| Wire Selector | Max. 50 wire(difference color & cross-section) |
| Connector Types | 30 kinds of connectors |
| Wire End Storage | Rotary storage unit with a maximum of 30 storage spaces |
| Crimping Capacity | 2.5TON presser six sets (Can be expanded according to customer products) |
| Detection Device | CCD inspection modules, Crimping Force Monitoring (Force sensor), Insertion/Pull-back Force Monitoring (Force sensor), Terminal crimped height measuring instrument, Terminal pull force measuring instrument |
| Power Source | China - 380V / 3 Phase / 50Hz Canada - 600V / 3 Phase / 60 Hz USA/Japan - 480V / 3 Phase / 60 Hz Mexico/Honduras - 480V / 3 Phase / 60 Hz Europe - 400V / 3 Phase / 50 Hz |
| Power | 10KW |
| Compressed Air | 0.5Mpa |
| Equipment Size | L3200*W4000*H1900mm |
| Weight | 1500KG |
| QC Contents | Wire presence, Wire overload, Terminal presence, Terminal overload, Stripping and crimping visual monitoring, Crimping force monitoring, Insertion & pull-back force monitoring |
Our advantages:
High speed mass production capability
Excellent compatibility
Reliable machine performance
User friendly HMI
Compatible with third-party data (such as MES, SCADA) interface
Flexible platform design
Short changeover time
Real-time equipment performance and process data
Easy-to-manage part number list
Modular design, such as: standard Housing insertion, crimping, CCD modules
Standardized and modular design
Outstanding quality control ensured by CCD on all processes
Quick changeover time
MES Traceabilitys
Self-Developed CCD Visual Inspection
CCD Visual Inspection detect the Coreless crimping, Crimping without stripping, Deep and shallow crimping, Core wire splay, Half packing of insulation layer and provide alarm.
Core Wire Online Inspection System
Detect the Copper Wire Inspection Number and Stripping Length Inspection and provide alarm.
Self-Developed Online Pressure Inspection
Detect the Terminal Presence, Deep or shallow crimping and Coreless crimping and provide alarm.
Processing samples
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.