Fully Automatic Wire Harness Both-end Inserting Machine With CE Certificate
Fully Automatic Wire Harness Both-end Inserting Machine With CE Certificate
Equipment Configuration
With the German high pixel image detection system.
Industrial robot(EPSON), Module(THK), Electric(YASKAWA), Cylinder(SMC), Sensor(Omron), CCD Camera(Germary Basler),
Reducer(xinbao)
Equipment Function
It can process 50 kinds of wire.
TCVM terminal detection visual system, pressure management system, insertion drawing force detection.
Both end crimping, Two end insertion.
Both-end simultaneous HG insertion
Technical Parameters
| Wire Size | 0.13-4.0mm2 |
| Feeding Length | 450-9999mm |
| Stripping Length | 0-15mm |
| Power Source | China - 380V/ 3 Phase / 50Hz Canada - 600V/ 3 Phase / 60Hz USA/Japan - 480V/ 3 Phase / 60Hz Mexico/Honduras - 480V/ 3 Phase / 60Hz Europe - 400V/ 3 Phase / 50Hz |
| Power | 10KW |
| Capacity | 1000pcs/hr |
| Wire Selector | Max.50 wires(Different color & cross-section) |
| Penetraction Depth | Max. 3mm |
| Air Pressure | 0.5Mpa |
|
Cutting Precision |
Cutting length*0.02mm |
| Crimping Capacity | 3 TON presser |
| Wire End Strorage | Rotary storage unit with a maximum of 30 storage spaces |
| Connector Types | 30 kinds of the connectors |
| Mould Assembly Type | AS40, AS42, AE30(Pneumatic mould can be customized) |
| QC Contents | Wire presence, Wire overload, Terminal presence, Terminal overload, Stripping and crimping visual monitoring, Crimping force monitoring, Insertion & pull-back force monitoring |
| QC Devices | CCD inspection modules, Crimping Force Monitoring (Force sensor), Insertion/Pull-back Force Monitoring (Force sensor), Terminal crimped height measuring instrument, Terminal pull force measuring instrument |
| Efficiency | Both-end crimping and insertion about 1000pcs/hr (Depends on different producing process and the functional module quantity, productivity is different) |
|
Function |
Pre-feeding, Wire feeding, Fixed length cutting, Stripping, Both-end crimping, Both-end insertion, Adjusting crimp height on HMI, Unloading defective products through CCD inspection |
| Optional | Lin Quan MES System, Laser Inkjet Print, Seal insertion (Max 6 modules), Tinning & Twisting, Wire Stranding, Wire end solidifying, Splicing & welding, Double crimping, Max.12 Crimping Modules (with programmable crimp height), Linear-carrier housing feeding/ Plate-loop conveying housing feeding module (According to customer requirements) |
The loong 860 is designed for one-stop,lean manufacturing of complex wire harness with less middle storage and less operator engagement. Thanks to robust automated design and outstanding degree of flexibility, Loong-860 could easily adapt both sequence and batch production mode.
Our Advantages
High speed mass production capability
Excellent compatibility
Reliable machine performance
User friendly HMI
Compatible with third-party data (such as MES, SCADA) interface
Flexible platform design
Short changeover time
Real-time equipment performance and process data
Easy-to-manage part number list
Modular design, such as: standard Housing insertion, crimping, CCD modules
Standardized and modular design
Outstanding quality control ensured by CCD on all processes
MES Traceabilitys
Equipment Module Shows
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.