200V 300Ah LiFePO4 Forklift Battery — Industrial Grade Traction Power Solution
- Voltage & Capacity : 200V nominal, 300Ah capacity, delivering 60kWh total energy.
- Cell Chemistry : Automotive-grade LiFePO4 (LFP) cells, thermally stable with no runaway risk.
- Cycle Life: 3,500+ cycles at 80% depth of discharge (DOD).
- Drop-in Design: Dimension-matched replacement for existing lead-acid battery compartments.
- Zero Maintenance : No watering, no equalizing charges, no acid corrosion.
- Smart BMS: Integrated battery management system with CAN/RS485 communication.
The 200V 300Ah lithium iron phosphate (LiFePO4) battery is a high-capacity industrial power unit engineered for Class I, II, and III electric forklifts. With a total energy storage of 61.44kWh, this battery serves as a direct replacement for conventional lead-acid traction batteries, eliminating daily maintenance while extending operational lifespan by 200%-300%.
| Parameter | Specification |
|---|---|
| Nominal Voltage | 204.8V (64S configuration) |
| Rated Capacity | 300Ah |
| Total Energy | 61.44kWh |
| Charge Voltage (Max) | 233.6V |
| Standard Charge Current | 60A (0.2C) |
| Max Continuous Discharge | 300A (1C) |
| Peak Discharge (10s) | 450A |
| Depth of Discharge (Recommended) | 80% |
| Cycle Life (@ 25°C, 0.5C) | ≥ 3,500 cycles |
| Operating Temperature (Discharge) | -20°C ~ 60°C |
| Operating Temperature (Charge) | 0°C ~ 55°C |
| Storage Temperature | -20°C ~ 45°C |
| Weight | Approx. 480kg |
| Enclosure Protection | IP65 |
| Communication Protocol | CAN 2.0B, RS485 |
| Certifications | UN38.3, IEC 62619, CE |
| Cell Type | Prismatic LiFePO4 |
This 48V 400Ah industrial forklift battery is widely applicable to electric counterbalance forklifts, electric pallet trucks, warehouse stackers, logistics handling trolleys, port handling equipment, factory workshop electric handling vehicles and other industrial equipment. It is suitable for high-frequency, long-time and high-intensity working scenarios such as warehousing and logistics, manufacturing factories, ports and terminals, and cold storage warehouses.
| Feature | 200V 300Ah LiFePO4 | Equivalent Lead-Acid System |
|---|---|---|
| Energy Capacity | 61.44kWh | ~60kWh (requires multiple units) |
| Cycle Life | 3,500+ cycles | 1,200 – 1,500 cycles |
| Daily Charge Time | 1 – 2 hours (opportunity charging) | 8 – 10 hours (full charge) |
| Maintenance Requirement | Zero watering / acid handling | Weekly watering & cleaning |
| Weight | ~480kg | ~900kg – 1,100kg |
| Energy Efficiency | ≥ 95% | ~75% – 80% |
| Opportunity Charging | Supported | Not recommended |
| 5-Year Total Cost of Ownership | Lower | Higher |
| Environmental Impact | No acid / no heavy metal leakage | Lead & sulfuric acid risk |
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Q1: Can you support OEM and ODM customization?A1: Yes, we fully support OEM and ODM customization. We can customize the size, capacity, voltage, interface, communication protocol, logo and shell according to your specific requirements.
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Q2: Is this battery compatible with my original forklift charger?A2: It can match most original forklift chargers. If there is a compatibility problem, we can adjust the battery's charging parameters or provide a matching charger according to your original charger model.
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Q3: What is the warranty period of the battery?A3: We provide 3 years warranty or 4000 cycles quality guarantee (whichever comes first). During the warranty period, we provide free replacement and maintenance services for non-human damage.
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Q4: Can the battery be used in low temperature environment?A4: Yes, the working temperature of the battery is -20℃~60℃, which can be used normally in general low temperature environments such as warehouses and outdoor yards in winter.
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Q5: Do I need to maintain the battery regularly?A5: No, this lithium battery is completely maintenance-free. You don't need to add water, add acid or do other regular maintenance, which can save a lot of labor and time costs.
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