36V 200Ah LiFePO4 Forklift Battery — Compact Power for Material Handling Equipment
- Voltage & Capacity : 36V nominal system, 200Ah capacity, 7.68kWh total energy storage.
- Cell Chemistry: High-grade LiFePO4 (LFP) prismatic cells, stable thermal profile.
- Cycle Life: 3,000+ cycles at 80% DOD, 5x longer than lead-acid equivalents.
- Rapid Charging: Full charge in 2 – 3 hours; opportunity charging supported during breaks.
- Weight Advantage: ~40% lighter than lead-acid, improving forklift payload capacity.
- Integrated BMS : Real-time monitoring with CAN/RS485 output for charger communication.
The 36V 200Ah lithium iron phosphate (LiFePO4) battery is a compact, high-efficiency traction power unit designed for Class III material handling equipment and light-duty Class I forklifts. Delivering 7.68kWh of usable energy, it replaces traditional 36V lead-acid battery packs with a single, sealed unit that requires no watering, cleaning, or equalizing charges.
| Parameter | Specification |
|---|---|
| Nominal Voltage | 38.4V (12S configuration) |
| Rated Capacity | 200Ah |
| Total Energy | 7.68kWh |
| Charge Voltage (Max) | 43.8V |
| Standard Charge Current | 40A (0.2C) |
| Max Continuous Discharge | 200A (1C) |
| Peak Discharge (30s) | 300A |
| Depth of Discharge (Recommended) | 80% |
| Cycle Life (@ 25°C, 0.5C) | ≥ 3,000 cycles |
| Operating Temperature (Discharge) | -20°C ~ 60°C |
| Operating Temperature (Charge) | 0°C ~ 55°C |
| Storage Temperature | -10°C ~ 45°C |
| Weight | Approx. 160kg |
| Enclosure Protection | IP54 |
| Communication Protocol | CAN 2.0B, RS485 |
| Certifications | UN38.3, IEC 62619, CE |
| Cell Type | Prismatic LiFePO4 |
This 48V 400Ah industrial forklift battery is widely applicable to electric counterbalance forklifts, electric pallet trucks, warehouse stackers, logistics handling trolleys, port handling equipment, factory workshop electric handling vehicles and other industrial equipment. It is suitable for high-frequency, long-time and high-intensity working scenarios such as warehousing and logistics, manufacturing factories, ports and terminals, and cold storage warehouses.
| Feature | 36V 200Ah LiFePO4 | Equivalent Lead-Acid System |
|---|---|---|
| Energy Capacity | 7.68kWh | ~7.2kWh (requires 6x 6V 200Ah blocks) |
| Cycle Life | 3,000+ cycles | 800 – 1,200 cycles |
| Full Charge Time | 2 – 3 hours | 8 – 10 hours |
| Opportunity Charging | Supported | Not recommended |
| Maintenance | None | Weekly watering & terminal cleaning |
| Weight | ~160kg | ~280kg – 320kg |
| Energy Efficiency | ≥ 95% | ~72% – 78% |
| Floor Space | Compact single unit | Multiple blocks + watering space |
| 5-Year Total Cost | Lower | Higher |
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Q1: Can you support OEM and ODM customization?
A1: Yes, we fully support OEM and ODM customization. We can customize the size, capacity, voltage, interface, communication protocol, logo and shell according to your specific requirements.
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Q2: Is this battery compatible with my original forklift charger?
A2: It can match most original forklift chargers. If there is a compatibility problem, we can adjust the battery's charging parameters or provide a matching charger according to your original charger model.
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Q3: What is the warranty period of the battery?
A3: We provide 3 years warranty or 4000 cycles quality guarantee (whichever comes first). During the warranty period, we provide free replacement and maintenance services for non-human damage.
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Q4: Can the battery be used in low temperature environment?
A4: Yes, the working temperature of the battery is -20℃~60℃, which can be used normally in general low temperature environments such as warehouses and outdoor yards in winter.
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Q5: Do I need to maintain the battery regularly?
A5: No, this lithium battery is completely maintenance-free. You don't need to add water, add acid or do other regular maintenance, which can save a lot of labor and time costs.
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