Medium Gauge Steel Flying Cut To Length Line Shear Continuous Cut To Length Line 2-8x1600
Medium Gauge Steel Flying Shear Continuous Cut To Length Line (2-8 x 1600)
Medium Gauge steel coil cut to length line has different options of configurations:
Stop-go leveling cutting stacking(servo feeding or encoding measure)
Stop leveling for cutting to length, the CTL is complete composition and compact layout, saving space and foundation making cost, while the leveler roll mark will be on sheet, this shortcoming may be not acceptable to high precision sheets.
Continuous leveling cutting stacking (servo feeding hydraulic cutting)
Continuous leveling cutting to length needs longer space, gives higher speed, more costly control system, no roller mark on sheets, is becoming a popular option to sheet cutting plants.
Rich experiences in steel plate cut to length lines, we supply both stop-start shear automatic cut to length line and moving shear cut to length line, the former is often seen in heavy gauge steel plate processing plate, the latter moving shear cutting to length is becoming more competitive in medium gauge sheets for the higher productivity.
Features of continuous moving shear:
- The shear has a base where shear moves on linear rails of the base, servo motor drives the shear to move forward synchrously with coming plate, meanwhile hydraulic cut sheet to length.
- Roll table conveys the cut sheet forward and pinch feeding onto automatic stacker.
- Automatic stacker: roller arms receive the sheet and pneumatic release the sheet off onto roll table, the roll table hydraulic up down move until the stacking height, roll table transmit the stacked sheets outward.
Parameters:
| Input Raw Material and Finished Product | |
| Raw Materials | Hot / Cold Galvanized, Cold Rolled , Color Coated Coils |
| Mechanical Property | Tensile Strength σb≤600Mpa, σ0.2≤350Mpa |
| Thickness | 2-8mm, |
| Width | 800mm-1600mm(Max) |
| O.D. | ≤Φ2000mm |
| I.D. | Φ500-800mm , |
| Max Weight | 30 tons |
| Sheet length | 2000 - 6000 - 12000mm |
| Length Tolerance | L 0 = 2M±1mm (uniform velocity) |
| L 0 = 2M±1 .5mm (acceleration / deceleration) | |
| Diagonal Length Tolerance | L 1 = 2M±1.5mm |
| Stacking Height | 500mm Max |
| Max Stacking Weight | 6 tons |
| Moving CTL Parameters | ||
| 1 | Linear Speed | 0-45 m/min |
| 2 | Threading Speed | 0-10 m/min |
| 3 | Power Supply | 380V / 50Hz / 3PH |
| 4 | Installed Power | About 350KW |
| 5 | Cross Cutting Way | hydraulic cutting off |
| Shear body move to track sheet | ||
| 6 | Control Way | AC servo, DC and PLC Control |
| 7 | Drive Motor |
a. Decoiling Motor: 30KW b. Leveling Motor: 75KW +110KW |
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c. Track Shear Motor: 80KW |
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Composition:
| Item | Qty | |
| 1 | Loading Station saddles | 2 |
| 2 | Loading Car | 1 |
| 3 | Decoiler | 1 |
| 4 | Precise Leveling Machine (2+5 Rollers) | 1 |
| 5 | Transmission roll table | 1 |
| 6 | Central guide | 1 |
| 7 | Main leveler 15rollers | 1 |
| 8 | moving shear | 1 |
| 9 | Output roll table and auto stacker | 1 |
| 10 | Hydraulic, Pneumatic System | 1 |
| 11 | Lubricating System | 1 |
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