Skin Pass Rolling Tension Leveling Mill Line 4Hi 0.2-1.5 X 1300
Skin Pass Rolling Tension Leveling Mill Line 4Hi Skin Pass 0.2-1.5 x 1300
Introduction
- Skin Pass Mill:The cold-rolled and annealed strip steel is flattened by rolling to obtain high-quality plate shape and improve its mechanical properties.The skin pass rolling mill can be 2Hi, 4Hi rolling mill, the thickness reduction of sheet metal is a little with less rolling pressure.
- The multi roll straightening machine: In order to meet the subsequent processing requirements, various straightening methods are used in the factory. The multi roll straightening machine is widely used. After passing through this straightening machine, the thin plate does not stretch itself, but only turns the large waves into small waves, making the surface of the plate almost flat. For plates with a thickness less than 0.8mm, the multi-rolls straightener is not so effective.
- Tension Leveler( stretching bending straightening machine) can simultaneously form longitudinal and transverse deformation of thin plates, thereby fully improving the flatness and material properties of thin plates, greatly enhancing the technology of thin plate straightening. Due to the bending stress generated by bending, the tension is greatly reduced. Only 1/3 to 1/5 of the tension required for pure stretch straightening is needed to achieve the same straightening effect. Moreover, the straightening effect is the best.
Work process:
Coil loading → uncoiling → coil head & tail cutting → seam welding → tension S-roller → anti wrinkle roller →4 Hi Skin Pass Mill → anti wrinkle roller → thickness gauge →Tension Leveler→ tension S-roller → oiling → shearing → Recoiling → Coil unloading
Parameters:
- Material: Plain carbon steel
- Yield strength σ S ≤ 350 MPa, tensile strength σ b ≤ 450 MPa
- Material specification:0.2~1.6×1300 mm
- Elongation:0.4~2.0%(dry type) 1.0~5.0%(Wet type)
- The tolerance of the raw cold rolled annealed coil sheets meet the national standard
- Coil sheet material specification:
- Max coil outer diameter:2100 mm,inner diameter:Φ508(Φ610)mm
- Max coil weight:27t
- Finished product:
- Coil inner diameter:Φ508mm,max coil weight:15t
- Max rolling force:6000 KN
- Skin pass tension: 120 KN
- Skin pass speed:≤200 m/min
- Uncoiling/Recoiling speed:≤200 m/min
- Uncoiling/recoiling tension: 30/40 KN
- Recoiler mandrel expansion range:Φ508~Φ485mm(Φ610~Φ590mm)
- The mill passline height:1000 mm
- Feeding direction:Customer decides
- Total installation power:DC 1240kW,AC 75kW
- Mill land area:21×11×5 m(length, width and height)
- Only the skin pass mill is high, other units below 2.5m height
Composition:
| Item | Spec. | Qty | |
| Uncoiling section | |||
| 1 | Preparation saddle | 1set | |
| 2 |
Coil loading car |
1set | |
| 3 |
Floating uncoiler |
Φ508×1450mm | 1set |
| 4 |
Drive base |
1pc | |
| 5 |
Floating base |
1pc | |
| 6 |
Support arm |
1set | |
| Entry section | |||
| 1 |
Entry pinch roll |
1set | |
| 2 |
Shoveling plate |
1set | |
| 3 |
Entry shear |
1set | |
| 4 |
Deflection roller |
2sets | |
| Entry tension S rolls | |||
| 1 |
Tension S rolls |
Tension roll Φ900×1450 |
2pcs |
| 2 | Tension roll base | 1pc | |
| 3 |
Drive base |
1pc | |
| 4 |
S roll press roller |
1set | |
| Skin pass mill | |||
| 1 |
Rolling stand |
Stand column 350×450 mm |
1set |
| 2 |
Work rollers |
Φ370×1450 mm | 1set |
| 3 |
Support rolls |
Φ720×1420 mm | 1set |
| 4 |
Hydraulic cylinders for work roll bending, support roller balance |
1set | |
| 5 |
Devices before the mill |
Include stabilizer roller, anti-wrinkle roller,etc |
1set |
| 6 |
Devices after mill |
Include stabilizer roller, anti-wrinkle roller,etc |
1set |
| 7 |
Hydraulic rollers changing device |
For Work rollers change, support rollers change |
1set |
| Exit tension S rolls | |||
| 1 |
Tension S rolls |
tension roller Φ900×1450 | 2sets |
| 2 | Tension roll base | 1pc | |
| 3 |
Drive base |
1pc | |
| 4 |
S roll press roller |
1set | |
| Exit section | |||
| 1 |
Deflection support roll |
1set | |
| 2 |
Exit pinch roller |
1set | |
| 3 |
Exit shear |
1set | |
| 4 |
Shoveling plate |
1set | |
| 5 |
Exit deflector roller |
1set | |
| Recoiler | |||
| 1 | Recoiler | Φ508×1450mm | 1set |
| 2 | Drive base | 1pc | |
| 3 | Support arm | 1set | |
| 4 | Coil unloading car | 1set | |
| 5 | Coil saddle | 1set | |
| Motors, reducers, universal joints | |||
| 1 |
Uncoiling motor |
Z4-280-21 110kW | 1set |
| 2 |
Recoiling motor |
Z4-280-21 110kW | 1set |
| 3 |
4# S roll motor |
Z4-250-11 110kW | 2sets |
| 4 |
3# S roll motor |
Z4-280-21 200kW | 2sets |
| 5 |
Skin pass mill motor |
Z4-355-32 400kW | 1set |
| 6 |
4# S roll reducer |
NGW102-20 | 1set |
| 7 |
3# S roll reducer |
NGW122-20 | 1set |
| 8 |
Main mill reducer |
ZLY355-8 | 1set |
| 9 |
Universal joints |
SWC type | 1pc |
| 10 |
Linear rails |
GGB85AB | 4sets |
| Assist materials | |||
| 1 |
Ground anchor bolts |
With machine |
1set |
| 2 |
Cushion pads |
With machine |
1set |
| 1 |
High pressure AGC system |
Include high pressure AGC cylinder, High pressure hydraulic station and electric control |
|
| 2 |
Normal pressure hydraulic system |
||
| 3 |
CPC auto centralizing |
Automatic CPC system |
|
| 4 |
Wet skin pass system |
||
| 5 |
Electric control system |
Siemens 6RA80 DC drivers |
|
| 6 | Welder | 1set | |
| 7 | Electrostatic oiler | 1set | |
| 8 |
Safety fence and alarms |
1set | |
| 9 |
Hydraulic pipelines, electric cables |
1set | |
| 10 |
Installation materials |
Customer prepares the hydraulic pipelines, electric cables, supplier provides the detailed list |
|
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