Special Shaped Rubber Strip Extrusion Line with Microwave Vulcanization - 65mm to 200mm Screw Diameter, 50-2200 kg/h Capacity
Price:
Negotiable
MOQ:
1set
Delivery Time:
40day
Brand:
Beishun
Product Description
Special Shaped Rubber Strip Extrusion Line with Microwave & Hot Air Vulcanization
This advanced extrusion line integrates microwave vulcanization technology for efficient production of custom-shaped rubber sealing strips. The system combines rapid microwave heating with traditional hot air vulcanization for optimal curing performance.
Microwave Vulcanization Technology
Microwave vulcanization utilizes electromagnetic energy to initiate cross-linking reactions in rubber molecules, delivering superior curing results compared to conventional methods.
Key Advantages
- Rapid vulcanization speed significantly reduces production cycles
- Uniform heating ensures consistent product quality and performance
- Energy-efficient operation lowers production costs
- Enhanced physical properties including tensile strength and wear resistance
Production Process
- Extrusion molding of rubber material into sealing strip profiles
- Microwave heating for rapid, uniform temperature distribution
- Molecular cross-linking through vulcanization reaction
- Rapid cooling and shaping for final product formation
Technical Specifications
| Model | XJ-65 | XJ-115B | XJ-120 | XJ-150 | XJ-200 |
|---|---|---|---|---|---|
| Screw Diameter (mm) | 65 | 115 | 120 | 150 | 200 |
| Screw L/D Ratio | 4 | 4.8 | 4.6 | 4.43 | 4.35 |
| Screw Speed (r/min) | 5.2-52 | 5.4-54 | 5.6-55.6 | 20-26 | 22.4-67.2 |
| Motor Power (KW) | Electromagnetic speed 7.5KW | Electromagnetic speed 22KW | Electromagnetic speed 22KW | Frequency control 55KW | 25-75 Motor commutator |
| Production Capacity (kg/h) | 50-80 | 100-420 | 100-450 | 700-1200 | 1500-2200 |
| Stream Pressure (Mpa) | 0.2-0.3 | 0.4-0.6 | 0.2-0.4 | 0.6 | 0.6-0.8 |
| Cooling Water Pressure (Mpa) | 0.2-0.3 | 0.2-0.3 | 0.2-0.4 | 0.2-0.3 | 0.2-0.3 |
| Dimensions L×W×H (mm) | 1750×550×1100 | 2390×760×1450 | 2427×750×1330 | 3411×814×1470 | 4564×1800×1750 |
Vulcanization Parameters
Optimal vulcanization parameters vary based on rubber type, formulation, and product specifications. Typical ranges include:
Vulcanization Temperature: 100°C-200°C (typically around 150°C for most applications)
Vulcanization Time: 30 seconds to several minutes (depending on product size and complexity)
Vulcanization Time: 30 seconds to several minutes (depending on product size and complexity)
For specific applications, we recommend conducting trial runs to determine the ideal parameter combination that ensures optimal vulcanization quality while maintaining production efficiency.
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Get in Touch
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Company
Qingdao Beishun Environmental Protection Technology Co.,Ltd
Location
Add: No. 338 mingxi road, Huangdao district, Qingdao China，Postal code: 266400
Contact Person
Alexey Pan