Semi Automatic 4RT Rubber And Silicone Vulcanizing Press Mold Machine For Rubber Gasket
Price:
Negotiable
MOQ:
1set
Delivery Time:
40day
Brand:
Beishun
Product Description
Semi Automatic 4RT Rubber And Silicone Vulcanizing Press Mold Machine
This semi-automatic vulcanizing press machine is specifically designed for manufacturing rubber gaskets and various silicone products through precise vulcanization and molding processes.
Product Overview
The silicone vulcanizer is essential equipment for processing silicone products, primarily used for vulcanization and molding. It transforms silicone's molecular structure from linear to network-like, significantly enhancing physical properties including strength, elasticity, and wear resistance.
Key Components & Features
- Hot Plate: Provides precise vulcanization temperature with accuracy up to ±1℃ - ±3℃
- Pressure System: Applies adjustable pressure to ensure even mold filling
- Control System: Automatically controls temperature, pressure, and time parameters
- High Efficiency: Rapid vulcanization process suitable for mass production
- Quality Assurance: Consistent product quality with reduced defect rates
- Versatile Applications: Processes various silicone products including buttons, sealing rings, and toys
Working Principle
The vulcanization process involves applying controlled temperature and pressure to silicone materials for specific durations, enabling chemical reactions that form cross-linked molecular structures.
Process Stages:
- Heating: Activates silicone molecular chains and vulcanizer decomposition
- Pressurization: Eliminates air bubbles and compacts silicone in molds
- Vulcanization Reaction: Forms cross-linked network structure for enhanced properties
- Insulation & Pressure Maintenance: Ensures complete vulcanization
- Cooling & Demolding: Hardens products for easy removal from molds
Technical Specifications
| Type | Total Pressure (MN) | Plate Size (mm) | Daylight (mm) | Layer NO. | Piston Stroke (mm) | Plate Unit Area Pressure | Main Motor Power (kw) | Overall Dimension (L×W×H mm) | Weight (kg) |
|---|---|---|---|---|---|---|---|---|---|
| XLB-DQ1200×1200×2 | 315t | 1200×1200 | 200 | 2 | 400 | 22 | 3 | 1685×1320×2450 | 9500 |
| XLB-DQ1300×2000×1 | 560t | 1300×2000 | 400 | 1 | 400 | 21.5 | 8 | 2000×1860×2500 | 17000 |
| XLB-Q1200×2500×1 | 750t | 1200×2500 | 400 | 1 | 400 | 25 | 9.5 | 2560×1700×2780 | 20000 |
| XLB-Q1500×2000×1 | 1000t | 1500×2500 | 400 | 1 | 400 | 33.5 | 11 | 2810×1550×3325 | 24000 |
| XLB-Q2000×3000×1 | 1800t | 2000×3000 | 400 | 1 | 400 | 30 | 26 | 2900×3200×2860 | 66000 |
| XLB-Q1400×5700×1 | 2800t | 1400×5700 | 400 | 1 | 400 | 35 | 43.5 | 2400×5800×3600 | 110000 |
Common Faults & Solutions
Heating System Issues:
- Temperature Control Problems: Damaged sensors or controller errors causing over/under-vulcanization
- Uneven Heating: Damaged heating elements leading to inconsistent product properties
Pressure System Issues:
- Insufficient Pressure: Hydraulic pump failures or seal leaks affecting mold filling
- Unstable Pressure: Faulty pressure valves or sensors causing product inconsistencies
Mechanical Issues:
- Mold Closing Problems: Worn guide rods or improper mold installation
- Difficult Demolding: Stuck components or failed ejection mechanisms
Electrical System Issues:
- Startup Failures: Power issues or damaged control components
- Control System Errors: PLC program issues affecting process parameters
Product Images
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Qingdao Beishun Environmental Protection Technology Co.,Ltd
Location
Add: No. 338 mingxi road, Huangdao district, Qingdao China，Postal code: 266400
Contact Person
Alexey Pan