Automated Scrap Tire Crushing Plant with PLC Control, DC53 Knives, 4-6 Tons/Hour Capacity
Price:
Negotiable
MOQ:
1set
Delivery Time:
40day
Brand:
Beishun
Product Description
Automated Scrap Tire Crushing Plant Overview
This fully automated production line transforms waste tires into high-quality rubber powder through a systematic process of cutting, crushing, separation, grinding, and packaging. Equipped with PLC control systems and DC53 type crushing knives, the plant ensures efficient operation and consistent output quality.
Production Process Equipment
Pretreatment Equipment
- Tire Ring Cutting Machine: Removes inner tire rings for subsequent processing
- Tire Wire Drawing Machine: Extracts steel wire to reduce equipment wear
- Tire Shredder: Processes tires into uniform rubber blocks using high-strength knives
Crushing Equipment
- Coarse Crusher: Reduces rubber blocks to 10-20mm particles with screening system
- Medium Crusher: Further processes material into 6-12mm rubber particles
Separation Equipment
- Magnetic Separator: Removes remaining steel wire using permanent magnet technology
- Fiber Sorter: Separates fiber materials from rubber particles
- Airflow Sorter: Grades rubber powder into different mesh sizes through air vortex separation
Grinding & Screening
- Rubber Mill: Produces 40-200 mesh rubber powder through grinding disc rotation
- Vibrating Screen: Ensures uniform particle size distribution with automatic recycling of oversized material
Packaging & Support Systems
- Fully Automatic Bagging Machine: Provides precise weight-based packaging for storage and transportation
- Environmental Controls: Includes dust removal equipment, atomizing spray systems, and water cooling systems
Technical Specifications
| Component | Specifications |
|---|---|
| Double-shaft Shredder | Processes various tire sizes with European high alloy steel cutting tools, detachable double row knife structure |
| Steel Wire Separator | Uses moving and fixed knives to cut rubber blocks, discharges qualified particles and steel wire through sieve |
| Conveyor System | Rust-proof treated material surface for durable operation |
| Magnetic Separator | Permanent magnet self-dumping type for effective steel wire screening |
| Vibrating Screen | Separates steel wire from large rubber blocks through vibration |
| Electronic Control System | Independent main control cabinet and platform with touch screen and button control modes |
Production Capacity
- Small Line: 4-6 tons/hour, 1,500 tons annually
- Medium Line: 3,000-5,000 tons annually
- Large Line: 15,000+ tons annually with 20,000 ton processing capacity
Rubber Powder Characteristics
- Particle Size: 30-200 mesh range with uniform distribution
- Physical Properties: Low specific gravity, excellent fluidity, special surface morphology for enhanced adhesion
- Chemical Properties: Complex composition with modification capabilities for specific applications
- Purity: Thorough separation of steel wire and fiber with minimal impurity content
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Qingdao Beishun Environmental Protection Technology Co.,Ltd
Location
Add: No. 338 mingxi road, Huangdao district, Qingdao China,Postal code: 266400
Contact Person
Alexey Pan