55L Capacity Rubber Kneader Machine with 140° Tilting Angle and Water Cooling for Automatic Rubber Mixing
Price:
Negotiable
MOQ:
1set
Delivery Time:
40day
Brand:
Beishun
Product Description
55L Tipping Bucket Rubber Internal Mixer for Automatic Compound Rubber Mixing Line
This 55L tipping bucket rubber internal mixer is designed for efficient compound rubber mixing in automated production lines, offering precise control and reliable performance for industrial rubber processing applications.
Key Machine Specifications
- Capacity: Determines the amount of rubber material processed per batch, with options ranging from 55L to 270L to accommodate various production scales
- Rotor Speed: Typically operates at 20-100 rpm for optimal mixing efficiency while maintaining temperature control
- Motor Power: Ranges from tens to hundreds of kilowatts, providing sufficient torque for demanding rubber compounds
- Working Pressure: Adjustable pressure system (typically 0.6-0.8 MPa) ensures proper fusion of rubber and additives
- Temperature Control: Maintains precise temperature range of 50-200°C to prevent rubber deterioration and ensure uniform mixing
- Unloading Method: Features tipping bucket design with 140° tilting angle for efficient material discharge
Technical Specifications
| Model | X(S)N-75*30 | X(S)N-110*30 | X(S)N-150*30 | X(S)N-200*30 |
|---|---|---|---|---|
| Total volume of mixing chamber (L) | 175 | 250 | 325 | 440 |
| Working volume of mixing chamber (L) | 75 | 110 | 150 | 200 |
| Main motor power (KW) | 110 | 185 | 220 | 280 |
| Tilting motor power (KW) | 4.0 | 5.5 | 11 | 11 |
| Tilting angle (°) | 140 | 140 | 140 | 140 |
| Rotation speed of rotor (front/rear) (r/min) | 30/24.5 | 30/24.5 | 30/24.5 | 30/24.5 |
| Pressure of compressed air (Mpa) | 0.6~0.8 | 0.6~0.8 | 0.6~0.8 | 0.6~0.8 |
| Pressure of cooling water (rubber mixing) (Mpa) | 0.2~0.4 | 0.2~0.4 | 0.2~0.4 | 0.2~0.4 |
| Pressure of heating vapor (plastic mixing) (Mpa) | 0.5~0.8 | 0.5~0.8 | 0.5~0.8 | 0.5~0.8 |
| Overall size (mm) | 3760*2143*3135 | 4075*2712*3580 | 4200*3400*3900 | 4250*3400*4215 |
Common Troubleshooting Solutions
Main motor fails to start after shutdown: Check travel switches and electrical circuits for proper closure and functionality.
Roller continues rotating after emergency braking: Inspect brake belt wear and replace if necessary to restore proper braking torque.
Abnormal roller bearing temperature rise: Verify lubrication system operation and clear any oil flow obstructions.
Abnormal reducer bearing temperature: Check oil flow indicators, filter cleanliness, and cooling water circulation.
Unusual reducer operating sounds: Test lubricating oil purity and inspect gears or bearings for proper operation.
Roller vibration during operation: Examine coupling transmission components and verify roller bearing clearance specifications.
Excessive roller surface temperature: Inspect cooling water inlet/return systems and clear any rust from internal pipes.
Daily Maintenance Guidelines
- Regularly inspect component accuracy and adjust if installation errors exceed specifications
- Implement gradual heating and cooling procedures to prevent thermal shock damage
- Monitor lubricating oil quality and maintain proper lubrication at all points
- Avoid using emergency brake during normal shutdown to minimize brake belt wear
- Prevent load-starting operations to avoid mechanical impact damage
- Apply anti-rust oil to roller surfaces during extended shutdown periods
Equipment Images
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Get in Touch
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Company
Qingdao Beishun Environmental Protection Technology Co.,Ltd
Location
Add: No. 338 mingxi road, Huangdao district, Qingdao China，Postal code: 266400
Contact Person
Alexey Pan