500-ton Pressure Frame-type Automatic Rubber Vulcanizing Press Machine with Electric Heating for Rubber Hot Pressing Forming
Price:
Negotiable
MOQ:
1set
Delivery Time:
40day
Brand:
Beishun
Product Description
Rubber Anti-slip Pad Manufacturing Equipment - 500-ton Pressure Flat Vulcanizing Machine
Frame-type automatic rubber hot pressing forming machine designed for high-volume production of anti-slip rubber mats with precise pattern definition and consistent quality.
Working Principle of Vulcanizing Machine
The vulcanizing machine processes rubber products by heating them to specific temperatures, initiating vulcanization reactions that impart heat resistance, cold resistance, and aging resistance properties.
- Heating: Internal heating elements (electric heaters or steam heaters) reach set temperatures and transfer heat to vulcanization molds and rubber products
- Vulcanization Mold Adjustment: Appropriate molds are selected and fixed to ensure even heating during the vulcanization process
- Installation of Rubber Products: Products are installed in molds with precise size and shape matching for consistency
- Pressurization: Hydraulic or pneumatic systems apply pressure to ensure full mold contact and uniform thickness
- Vulcanization: Cross-linking of rubber molecules occurs under controlled temperature and pressure, enhancing strength and durability
- Cooling: Water or cooling systems stabilize vulcanized products after the reaction
- Product Removal: Vulcanized rubber products are removed after cooling completion
Technical Specifications
| Parameter | Specification | Remarks |
|---|---|---|
| Model | ASM-V500 | Customizable for mat size & texture |
| Vulcanization Method | Electric Heating / Steam / Oil Heating | Choice based on production scale |
| Max. Mat Size (L*W) | 500*500 mm (Standard) / Up to 1500*1500 mm | Custom molds available |
| Thickness Range | 2~30 mm | Adjustable pressure for even curing |
| Working Temperature | 140°C~180°C | PID-controlled (±1°C accuracy) |
| Heating Power | 25~50 kW (Electric) / 0.8~1.2 MPa (Steam) | Fast heating with ceramic plates |
| Pressure System | Hydraulic (15~25 MPa) | Ensures deep pattern imprint |
| Platen Size | 600*600 mm / 1200*1200 mm (Customizable) | For single or multi-cavity molds |
| Cycle Time | 3~8 minutes per mat | Depends on thickness & rubber compound |
| Surface Pattern | Diamond grip / Raised dots / Custom designs | Laser-engraved mold options |
| Cooling System | Water-cooled platens or forced air | Reduces demolding time |
| Automation Level | Manual / Semi-auto / Fully-auto (PLC + Robot) | Auto mat loading/unloading optional |
| Power Supply | 380V, 50Hz, 3-phase | CE/ISO certified |
| Production Capacity | 200~800 mats/day (Single shift) | Multi-platen setups increase output |
Key Features
- High-Pressure Molding - Sharp pattern definition for anti-slip performance (tested to DIN 51130 R10~R13)
- Material Flexibility - Works with SBR, NBR, EPDM, Recycled Rubber, and TPV compounds
- Energy Saving - Insulated platens reduce heat loss by 30%
- Quick Mold Change - Modular design for fast texture/pattern swaps
Typical Applications
- Industrial Flooring - Factory walkways, truck bed liners
- Marine & Pool Decks - Slip-resistant rubber mats
- Stair Treads - Vulcanized rubber with abrasive particles
- Gym & Playground Mats - Safety-certified textures
Optional Upgrades
- In-Mold Labeling - Embed logos/warnings during vulcanization
- Automatic Compound Feeding - For multi-layer mats (e.g., colored top layer)
- Post-Cure Oven Integration - For high-temperature resistance mats
Quality Control
- Post-Vulcanization Testing - Slip resistance (pendulum test), tensile strength, and tear resistance
- Real-Time Monitoring - Sensors track temperature/pressure curves for consistency
Customization Inquiry: Need specific certifications (e.g., OSHA, EN 1339) or a turnkey production line? Provide:
① Desired mat dimensions/texture
② Rubber material (e.g., 60 Shore A EPDM)
③ Target output (e.g., 10,000 mats/month)
Contact us for material compatibility data or safety compliance details!
① Desired mat dimensions/texture
② Rubber material (e.g., 60 Shore A EPDM)
③ Target output (e.g., 10,000 mats/month)
Contact us for material compatibility data or safety compliance details!
Similar Products
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Qingdao Beishun Environmental Protection Technology Co.,Ltd
Location
Add: No. 338 mingxi road, Huangdao district, Qingdao China，Postal code: 266400
Contact Person
Alexey Pan