External Spur Gear External Ring Gear Rail Gears Manufacturer
Driven Gears For Raiway- Precision Gear Manufacturer And Exporter
Special driven gears for Rail Maintenance Vehicles,Guangda has an extensive product portfolio of gear units especially for diesel, diesel-electric or electric locomotives, shunting locomotives and diesel multiple units. These include, for example, helical gearboxes for nose-suspended drives or shiftable axle bevel-helical drives.
Bevel gear precision gears specification- Internal
| Internal gears and internal splines | |||
| Milling | Shaping | Tooth grinding | |
| Max O.D. | 5000mm | 2400mm | 5000mm |
| Max Face Width | 2200mm | 1100mm | 2200mm |
| Max module | M35 | M24 | M35 |
| AGMA leval/DIN leval | DIN3962 CLASS 8 | DIN3962 CLASS 8 | DIN3962 CLASS 4 |
| Tooth Surface finishing | Ra3.2 | Ra3.2 | Ra0.4 |
| Max helix angle | +30°/-45° | 0° | ±45° |
Bevel gear precision gears specification- External
| External Gears and external splines | ||||
| Milling | Hobbing | Shaping | Tooth grinding | |
| Max O.D | 5000mm | 1200mm | 2000mm | 5000mm |
| Max face width | 2200mm | 1600mm | 1100mm | 2200mm |
| Max module | M35 | M35 | M24 | M40 |
| AGMA leval/DIN leval |
DIN3962 CLASS 7 |
DIN3962 CLASS 7 |
DIN3962 CLASS 8 |
DIN3962 CLASS 3 |
| Tooth surface finishing | Ra3.2 | Ra3.2 | Ra3.2 | Ra0.4 |
| Max helix angle | +30°/-45° | ±45° | 0° | ±45° |
Precision gears types
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Planetary Gear Planetary gears, also called epicyclic gear trains, are used in complex applications that require smooth torque transmission, such as drivetrains and automotive transmissions. The spur gear used by planetary gears is called a “sun spur,” which is surrounded by three-plus exterior gears called planet gears |
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Internal Gear Planetary gears, also called epicyclic gear trains, are used in complex applications that require smooth torque transmission, such as drivetrains and automotive transmissions. The spur gear used by planetary gears is called a “sun spur,” which is surrounded by three-plus exterior gears called planet gears |
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Spur Gear The spur gear, also called a straight-cut gear, is the simplest type of gear available. Straight-sided along the gear wheel’s axis, with straight teeth in line with the axis. Other types of spur gears transmit motion and torque laterally through compatibility with other parallel aligned gears. Such gears are main components in planetary gears. |
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Spline Gear Spline gears are either cylindrical or rod-shaped with straight teeth that allow them to transmit motion laterally by fitting inside internal devices or gears. |
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Helical Gear Helical gears are fast rotating gears capable of supporting heavy loads efficiently and smoothly. They feature teeth inclined towards the axis of the shaft and positioned like a helix, thus the name. Quieter than many other gears, including spur gears, helical gears are popular with applications that feature both radial loads and thrust loads. |
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Double helical gear Double helical gears are a type of helical gear that has two helical faces next to each other with a gap between them. The helix angles on each face are identical but opposing. The use of a twin helical gear set lowers thrust loads and allows for even more tooth overlap and smoother operation. |
Core advantage for the precision gears completed supply chain
| Smelting | Smelting capacity 500,000.00 ton/year . With own smeliting line of carbon steel,stainless steel, alloy steel and special steel . |
| Forging | Forging capacity 300,000.00 ton/year . With own professinal forging press machines 5000ton,4500ton,4000ton,3600ton,2000ton,1000ton and ring rolling mill machines and could manufacture the forging blank ourselves. |
| Rough machining | Turning, milling, boring different kinds of the rough machining equipment more than 100 sets |
| Precision machining | With the most advanced and modern equipment of PAMA ,Gleason ,Danobat,Kehren, Nicolas,Pierto carnaghi of precision machining including gear shaping ,gear hobbing, gear grinding etc. |
| Heat treatment line | With own professional equipment for heat treatment for Annealing ,Normalizing ,Tempering ,QT, Isothermal annealing,Stress relief , Nitriding , Carburize ,Case-hardening etc |
| Surface treatment | Advanced coating facilities such as high-pressure cleaning, sand blasting and thermal spraying. Complete surface treatment capability. |
| Inspection | UT,MT, With Gleason gear measuring instrument and Hexagon three coordinate detector |
About Guangda for the precision gears manufacturing
- Professional manufactuer for the gears with efficient technical team with an emphasis on cost effective production.
- Guangda has material line and machining line could provide gear blanks and finished gears .
- Customerized and one-stop to meet customer's requirements, provide the overall solution to customers .
- More than 70 sets of the gear heat treatment equioments including the nitriding ,tempering and carbonization for the gears .
- Guangda is the largest supplier to the world's top three customers NGC,ZF and Siemens for the gear box parts.
- In Chinese market, Guangda wind turbine gear steel ranks first in China for the capacity, quality and market share.
- Listed company. Strong scientific research ability , Strength for Market experience and customer service .
- Completed industrial supply chain for smelting, casting ,forging, heat treatment to the precision finished processing.
- Better control for the cost ,quality,delivery term as we control every link of the completed chain.
- Certificate PED,DNV, BV, Rina, ISO, GL, ABS, LR etc.
- Different industry bases :Smelting,Forging,Cast steel, cast iron ,Precision Intelligent Manufacturing Base.
- Experience:Cooperation with many Europe customers more than 10 years and quick delivery time and fast service.
- Customer base: deep and long cooperation with NGC ,Voith ,Flender and ZF for supplying the gear box parts .
- Equipment : most advanced and modern equipment of PAMA,Gleason,Danobat,Kehren,Nicolas,Pierto carnaghi
Rail Gears
External Spur Gear
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