Heavy Duty Rubber Material Cell Rubber Fender with Firm Flange Installation and Excellent Buffer Performance
Cell Rubber Fender is a highly efficient and durable berthing solution designed for modern port infrastructure and heavy-duty marine applications. Engineered with a cylindrical rubber body and paired with a frontal steel panel and UHMW-PE face pads, it offers superior energy absorption and controlled reaction force, ensuring safe and stable berthing for vessels of all sizes.
Constructed from high-performance rubber compounds, the fender demonstrates excellent resistance to compression fatigue, seawater corrosion, and environmental aging. It is available in a comprehensive range of specifications, typically from 800mm to 3000mm in height, and can be customized based on quay structure, vessel type, and berthing conditions.
An LNG terminal in the Middle East required a high-performance fender system to accommodate large LNG carriers with displacement exceeding 170,000 m³. The existing fender arrangement struggled with high berthing forces and frequent maintenance issues due to extreme environmental conditions.
Hongruntong Marine supplied a customized Cell Rubber Fender system with enhanced rubber formulation and reinforced steel frontal panels. Following installation, the terminal reported substantial improvement in operational safety and docking efficiency, with extended maintenance intervals and reduced operational costs.
| Product Name | Cell Rubber Fender |
|---|---|
| Brand Name | Hongruntong Marine |
| Material | High Quality Natural Rubber |
| Reaction Force | 29-4626KN |
| Energy Absorption | 4-6102KNM |
| Hardness | ≤82 Shore A |
| Standard | PIANC2002, HGT2866-2016 |
| Processing Service | Moulding, Cutting |
| Lifespan | 15-20 Years |
| Service | OEM or ODM |
| Features | Strong, Robust, Well Proven Design |
| Application | Port, Dock, Quay, etc |
| Model | H [mm] | h [mm] | D1 [mm] | D2 [mm] | n-t [mm] |
|---|---|---|---|---|---|
| CF-C400H | 400 | 25 | 650 | 550 | 30 |
| CF-C500H | 500 | 25 | 650 | 550 | 32 |
| CF-C630H | 630 | 30 | 840 | 700 | 39 |
| CF-C800H | 800 | 30 | 1050 | 900 | 40 |
| CF-C1000H | 1000 | 35 | 1300 | 1100 | 47 |
| CF-C1150H | 1150 | 40 | 1500 | 1300 | 50 |
| CF-C1250H | 1250 | 45 | 1650 | 1450 | 53 |
| CF-C1450H | 1450 | 47 | 1850 | 1650 | 61 |
| CF-C1600H | 1600 | 50 | 2000 | 1800 | 61 |
| CF-C1700H | 1700 | 55 | 2100 | 1900 | 66 |
| CF-C2000H | 2000 | 55 | 2200 | 2000 | 74 |
| CF-C2250H | 2250 | 60 | 2550 | 2300 | 74 |
| CF-C2500H | 2500 | 70 | 2950 | 2700 | 90 |
| CF-C3000H | 3000 | 75 | 3350 | 3150 | 90 |
- Optimized Energy Absorption for Large Vessels: Engineered cell structure allows gradual deformation under load, ensuring efficient dissipation of kinetic energy and minimizing peak reaction forces.
- Enhanced Resistance to Extreme Marine Conditions: Formulated rubber compound withstands high salinity, temperature fluctuations, and UV exposure while maintaining elasticity and mechanical properties.
- Heavy-Duty Structural Integrity: Robust rubber body with reinforced steel frontal panel distributes impact loads evenly, reducing localized stress and preventing structural damage.
- Adaptability to Complex Installation Requirements: Modular design allows flexible configuration for various quay geometries and installation constraints.
- LNG and Oil Terminals: Safe and controlled berthing for large tankers with high energy absorption and environmental resistance.
- Bulk Handling Facilities: Reliable protection against high-impact berthing in ports handling coal, ore, and grain.
- Naval and Industrial Ports: Essential for applications requiring durability, safety, and consistent performance.
- Proven Track Record in Global Projects: Successful delivery of marine fender solutions across Asia, Middle East, and Europe with deep understanding of marine engineering.
- Advanced Manufacturing Technology: State-of-the-art equipment, precision molding, controlled vulcanization, and rigorous testing procedures ensure consistent quality.
- Tailored Engineering Solutions: Customized designs based on detailed analysis of vessel types, berthing conditions, and environmental factors.
- Comprehensive Lifecycle Support: Full support from consultation to post-installation service with technical documentation and maintenance guidance.
Cell Rubber Fenders offer higher energy absorption and better load distribution compared to many traditional fender types, making them suitable for heavy-duty applications.
Yes, they are designed to perform reliably in extreme temperatures, high salinity, and strong UV exposure without significant degradation.
They are typically mounted to quay walls using anchor bolts and frontal panels. Detailed installation instructions are provided to ensure proper setup.
Yes, components such as UHMW-PE pads and steel panels can be replaced if necessary, extending the service life of the system.
All products undergo strict quality control, including material testing, dimensional inspection, and performance verification before delivery.
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