Servo Drive Vacuum Blister Thermoforming Machine High Speed Fully Automatic

QX-L76HS High Speed Fully Automatic Servo Drive Vacuum Blister Thermoforming Machine

Scope Of Application

Various types of films (PVC, PP, PE, POF, PPT, PTGF, APET, ABS, OPP, PS, PET, etc.) can be blistered into different shapes of plastic covers through different molds, such as toys, hardware, food, electronics, medicines, daily necessities, clothing, as well as ceilings, wall panels, cake boxes, automotive materials and sanitary materials with three-dimensional relief patterns, forming exquisite inner lining and outer packaging, making products refreshing and improving competitiveness.

Main Features

1. Power saving

(1) The temperature control of the electric furnace adopts touchscreen control. One button can set 60 temperature controls, which saves time in temperature adjustment and control. The 60 temperature controls can also be individually adjusted for voltage, and the electric furnace is equipped with a temperature probe, which can be viewed more intuitively. temperature balance.

(2) The fast preheating function is newly added, and the latest energy-saving heating bricks are used. The electric furnace only needs to be quickly reheated for 1-2 minutes, and then wait for 3-5 minutes for the heating bricks to be at a constant temperature, and the goods can be made in about 5-6 minutes. The electromechanical furnace is preheated for about 20 minutes), which greatly shortens the waiting time for the startup, improves work efficiency, and saves about 20% of electricity compared with traditional heating bricks;

(3) The electric furnace dislocation adjustment function is added. Some width sheets can be dislocated to adjust the electric furnace, and one more row of heating bricks can be turned off, saving one-sixth of the electricity;

2. Material saving

(1) The machine adopts a variable frequency motor pull tab (servo customization), the pull tab speed is fast, it is easier to adjust, and the pull tab length is accurate, which reduces the loss of materials and electrical energy, and improves product quality;

(2) Double-row needle chain drive, high-speed operation is still stable, flexible length and width adjustment device, accurate installation, so that the machine can make the best use of the film, and the customized sheet only needs to be touched according to the size of the die plate. More 2.5-3CM material (traditional machine 4-5CM), according to the 600MM mold calculation, at least one-sixtieth of the material saving compared with the traditional machine, if one set produces 180 tons of material a year, 3 tons of sheet material can be saved a year;

3. Efficient

(1) This machine adopts a special high-strength wear-resistant aluminum body iron core beam, the life of the iron beam, the cooling effect of the aluminum beam, the beam and the die plate is equipped with a water cooling device and a high-speed cold water spray to speed up the forming speed and ensure the forming. quality, the production speed is twice as fast as the traditional machine;

(2) Using the latest 2P large air blower motor, the blower wheel is 12 inches larger, and the blower can be flipped for cleaning, the cold air is larger, the cooling is faster, and the production efficiency is increased by at least 20%;

(3) The molding size of this machine is 30MM longer and 50MM wider than most common standard machines on the market, which increases the maximum molding adjustable area and improves production efficiency;

4. Hot hair dryer

If there are products with particularly high requirements, a hot air blowing system can be installed to make the overall thickness of the blister product more uniform, and the water pattern is greatly reduced; the cold mold function can reduce the over-blistering of the PVC blister caused by the excessively fast PVC blistering speed. question;

5. Data storage

This machine is controlled by a servo PLC touchscreen. When the product is normally produced for the first time, it is only necessary to store the parameters in the production process through PLC. Later, when the customer places repeated orders, the previously stored production parameters will be recalled and adjusted. Only 1-2 sheets are required, which not only reduces the waste of adjustment materials but also enables rapid production;

Main configuration and specifications

Remark

(1) 1400mm, 1520mm, 1650mm, and 1780mm lengthened equipment can be customized, and 890mm widened equipment can also be customized according to customer requirements;

(2) 1 model of 3 specifications of the die plate is randomly distributed: the width of the chassis is 420-660mm, 450-710mm, 480-760mm, and special specifications can also be customized;

The main special functions

1. Delayed vacuum, primary vacuum, secondary vacuum: suitable for the vacuum adjustment time required by various products;

2. Multiple bottom air de-molding, early de-molding and blowing: solve the problem of difficult demolding of difficult products;

3. Rapid heating: The electric furnace is preheated for 2 minutes and kept at a constant temperature for 5 minutes, and the goods can be made (the old electric furnace is preheated for about 20 minutes), which greatly shortens the waiting time for the startup, improves work efficiency, and saves about 20% of electricity compared with traditional heating bricks;

4. Total control and voltage regulation: One total temperature control module can set 60 heating bricks at the same time, and 60 heating bricks can be independently temperature-regulated;

5. Temperature probe: watch the temperature in the furnace and observe whether the electric furnace is in a constant temperature state;

6. Silicone oil spray device on the front and back: spray milk water on the front to make the sheet easy to demould, and spray anti-static liquid on the back to make the sheet anti-static;

7. Secondary upper mold: It can effectively apply pressure when demoulding, and it is easy to demould, making the product more perfect and not deformed;

8. Quick upper mold: Solve the problem of high-difficulty product blister;

9. Delayed cold air and water spray: improve the speed of delivery;

10. Vibration demoulding : It can effectively produce difficult products, and demold it safely and quickly;

11. Sheet reversal: can effectively prevent material waste, improve material utilization, and minimize loss;

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