120KW Air Cooled Induction Heating Machine for Pre-Heating Before Welding Industrial Applications
Price:
25500
MOQ:
1
Delivery Time:
1-10
Brand:
OURUIDA
Product Description
Factory Price IGBT Air Cooled Induction Heating Machine
Air-cooled induction heating machine is an advanced thermal processing system that leverages electromagnetic induction principles to generate heat directly within metal components. Unlike traditional methods (e.g., gas or resistance furnaces), it eliminates the need for water cooling by employing forced air circulation to dissipate heat, making it highly efficient, energy-saving, and versatile.
Applications
- Automotive Manufacturing Welding Preheating & Post-Weld Heat Treatment (PWHT): Preheats large pipelines (e.g., oil/gas pipelines) to reduce thermal stress during welding. Eliminates residual stress in automotive chassis components (e.g., brake discs, gear shafts) to enhance durability.
- Aerospace Industry Aircraft Component Heat Treatment: Treats turbine blades, landing gear, and titanium alloys to meet stringent safety standards under extreme conditions. Coating Removal: Safely removes industrial coatings from steel surfaces using induction disbonding, minimizing material waste. Radiator Cooling Systems: Optimizes heat dissipation in electric aircraft controllers by designing lightweight, air-cooled radiators.
- Metal Processing Forging & Melting: Rapidly melts and forges metals (e.g., aluminum, steel) without traditional flame-based methods, ensuring uniform thermal distribution. Annealing & Tempering: Softens hardened metals (e.g., stainless steel sheets) or adjusts hardness via controlled temperature cycles.
- Electronics & Precision Engineering Miniaturized Component Soldering: Assembles circuit boards and microelectronic devices with precision heating, avoiding thermal damage to sensitive parts. Semiconductor Manufacturing: Supports wafer processing by heating silicon wafers for doping or annealing steps.
- Renewable Energy Systems Wind Turbine Production: Heat-treats gearbox components to withstand high mechanical loads in offshore wind farms. Solar Panel Fabrication: Anneals photovoltaic cells to improve electrical conductivity and reduce defects.
- Industrial Maintenance & Repair Equipment Stress Relief: Reduces residual stress in welded joints of heavy machinery (e.g., cranes, pipelines) to prevent fractures.
Key Advantages
- Energy Efficiency and Cost Savings High Thermal Efficiency: Converts over 95% of electrical energy into heat, minimizing energy waste compared to traditional gas or resistance furnaces. Reduced Operational Costs: Eliminates the need for water chillers, reducing electricity consumption by 30–50% and lowering maintenance expenses. Smart Power Regulation: Advanced IGBT-based systems enable on-demand power adjustments, optimizing energy use during partial-load operations.
- Simplified Maintenance and Reliability No Water-Related Issues: Avoids corrosion, leaks, or scaling risks associated with water-cooled systems, reducing downtime by 40–60%. Extended Component Lifespan: Air cooling prevents thermal stress on electrical components, increasing MTBF to 200,000+ hours. Easy Diagnostics: Integrated sensors and PLC systems allow real-time monitoring of temperature, voltage, and frequency, enabling predictive maintenance.
- Environmental and Operational Flexibility Zero Emissions: No refrigerant leaks or water pollution, aligning with sustainability goals.
Right elevation
Left elevation
Front elevation
Technical Specifications
Custom configurations available upon request.
| Model | DSP-8KW | DSP-25KW | DSP-40KW | DSP-60KW | DSP-80KW | DSP-120KW | DSP-200KW |
|---|---|---|---|---|---|---|---|
| Power | 8kw | 25kw | 40kw | 60kw | 80kw | 120kw | 200 KW |
| Frequency range | 1-20KHZ | 1-20KHZ | 1-20KHZ | 1-20KHZ | 1-20KHZ | 0.5-20KHZ | 0.5-20KHZ |
| Voltage | Single 220V or 3-phase 380V / 3-phase 340V-440V | ||||||
| Control Mode | Analog Controls / Fully digital embedded controls | ||||||
| Work Mode | 1. Manual mode 2. Automatic mode 3. Temperature control mode | ||||||
| Cooling system | Full Air cooling system (no need water) | ||||||
| Working environment | -40℃ to +60℃ | ||||||
| Applications | Specialized for cable preheating and welding | Pre-heating / Post-heating / Shrink fitting / Thermal disassembly / Stress relieving / Workpiece insulation / Annealing / Heat treatment / Forging etc. | |||||
After Sales Service
- Warranty time: Within 18 months from the date of delivering, 18 months from date of receiving.
- Within warranty all parts are free for customer, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, We shall provide replacement parts after detecting the faults.
- If any big quality problems occurs out of the guarantee period, we will send maintenance technician to provide visiting service after checking with the customer and charge for a favorable price.
- We will provide a lifetime cost price to the buyer with the materials and spare parts used in system operation, equipment maintenance.
- The above mentioned are only basic aftersale service requirements, we will make more promises related to quality assurance and operation guarantee.
Company Profile
Foshan Sinfor Electro-Mechanical Equipment Co., Ltd. (OURUIDA Co.,Ltd) was established in Foshan 2000, which located in Foshan City, Guangdong Province. We are manufacturer specialized in researching and development, manufacturing and Marketing induction heating Machine and melting furnaces. With more than 25 years experience in Induction Heating Machine (High-frequency Series, Super High Frequency Series, Ultra High Frequency Series, Super Audio Series, Medium Frequency Series), Melting Furnace, Air Cooled Chiller, Induction Hardening Machine Tools, PLC/CNC Machine Tools with high quality, fast shipping.
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Feedback from our clients
Frequently Asked Questions
Q: What's the lead time for orders?
A: Standard models ship in 1–7 days; customized units require 3–15 days.
Q: Can I request a customized bucket size?
A: Absolutely! We offer tailored attachments.
Q: What documents do you provide for export?
A: Full export package (Commercial Invoice, Packing List, Bill of Lading, CE, ROHS, GSG, etc.).
Q: How do I place an order?
A: Contact us via email/phone for a quote, then confirm with a PO.
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Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
OURUIDA CO.,LTD
Location
528225, No 7, B Area Shishan Town ( Industrial Park), Nanhai District, Foshan City, Guangdong Province, China.
Contact Person
Joanna Bao