120KW IGBT Induction Heat Treatment Furnace with Water Cooling System for Industrial Applications
Price:
4500
MOQ:
1
Delivery Time:
1-7
Brand:
OURUIDA
Product Description
High-Efficiency Induction Forging Heat Furnace System
Processing steel, stainless steel, and carbon steel using advanced induction heat treatment furnace technology for hot forging applications.
Induction Heat Treatment Technology
Induction heating represents a rapidly growing sector with significant advantages. This technology offers exceptional energy efficiency, reliability, reproducibility, rapid processing, and nearly unlimited application possibilities. Key industrial applications include:
- Annealing and normalizing
- Bolt heating
- Bonding
- Brazing
- Forging
- Hardening
- Melting
- Paint and coating removal
- Post-heating
- Pre-heating
- Shrink-fitting
- Straightening
- Tempering
- Welding
- Wire and cable heating
This technology serves critical roles in automotive, electrotechnical, appliances, renewable energy, and tube and pipe industries. The inductor component is fundamental to process precision, requiring exacting manufacturing standards to achieve dimensional accuracy within tenths of a millimeter. Our factory technicians possess comprehensive expertise in induction heating applications, developing custom inductors tailored to workpiece geometry with meticulous precision for over 25 years.
The defining characteristic of induction heating is precision. This technology excels where high energy or heat application to workpieces is required within extremely short timeframes. Temperature accuracy is often process-critical, achievable only through optimal combinations of inductor geometry, frequency, power, and magnetic field characteristics. Induction energy application ensures rapid production processes, minimal workpiece distortion, and economical energy consumption.
Advantages of Induction Heat Treatment Furnaces
Energy Efficiency & Cost Savings
- 90-95% Energy Conversion Rate: Direct heat generation within workpieces minimizes energy waste
- Reduced Power Consumption: 30-50% less energy usage compared to coal or gas furnaces
- Lower Operational Costs: Reduced fuel dependency and minimal refractory material requirements
Precision & Process Control
- Uniform Heating: Electromagnetic induction ensures consistent heat distribution
- Depth Customization: Adjustable frequency (1 kHz-400 kHz) controls heating penetration
- Automated Integration: Compatible with PLC and IoT monitoring systems
Environmental Sustainability
- Zero Emissions: Eliminates combustion byproducts
- Minimal Oxidation: Reduces metal loss in inert atmospheres
- Recyclable Waste: Supports circular economy practices
Enhanced Product Quality
- Reduced Distortion: Localized heating minimizes thermal stress
- Improved Surface Integrity: Eliminates decarburization and surface defects
- Consistency: Automated cycles ensure uniform hardness across production batches
Operational Safety
- No Open Flames: Eliminates fire hazards
- Cooler Work Environment: Reduced ambient temperatures
- Emergency Shutdown: Built-in safety protocols prevent accidents
Versatility in Applications
- Material Compatibility: Suitable for steel, aluminum, titanium, and composites
- Industry Coverage: Automotive, wind energy, aerospace applications
Maintenance & Longevity
- Low Wear and Tear: No moving parts in induction coils
- Extended Furnace Life: High-temperature resistant insulation materials
- Reduced Downtime: Modular designs enable quick component replacement
Space Efficiency
- Compact Design: 50-70% less floor space than batch furnaces
- Production Line Integration: Inline heating systems streamline workflow
Cost of Ownership
- Lower Initial Investment: 20-30% reduced capital costs
- Reduced Labor Costs: 60-80% reduction in manual intervention
MF-120KW Technical Parameters
| Parameter | Specification |
|---|---|
| Type | MF-120KW |
| Work Power | 3*380V/415V,440V,480V |
| Operating Voltage Range | 340V-430V |
| Input Current | 180A |
| Fluctuating Frequency | 1-20KHZ |
| Cooling Water Flow Rate | 0.08-0.16 Mpa 28L/Min |
| Water Temperature Protection | 50ºC |
| Duty Cycle | 100% (40°C room temperature) |
| Weight | Main parts: 208KG / With package: 228KG |
| Size | 620*650*1120mm / With package: 650*680*1250mm |
Industrial Applications
Customer Feedback
Our Manufacturing Facility
Comprehensive Service Support
Pre-Sale Services
- Machine recommendation based on specific customer requirements
- Inquiry and consulting support
- Sample testing services
- Factory tour arrangements
In-Sale Services
- Manufacturing according to relevant technical standards
- Comprehensive equipment testing
- Quality inspection before delivery
- Timely delivery commitments
After-Sale Services
- Warranty: 18 months from delivery date, 12 months from receipt date
- Free replacement of all parts within warranty period
- Technical support for quality issues beyond warranty
- Lifetime cost pricing for materials and spare parts
- Extended quality assurance and operational guarantees
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
OURUIDA CO.,LTD
Location
528225, No 7, B Area Shishan Town ( Industrial Park), Nanhai District, Foshan City, Guangdong Province, China.
Contact Person
Joanna Bao