50KW IGBT Induction Heater Machine with Water Cooling for Industrial Metal Straightening System
IGBT induction heater machine for Metal Straightening System for Industrial Applications
Induction straightening machine :
The Induction Straightening Machine is a highly efficient, non-contact thermal straightening system designed for industrial metal components. By utilizing advanced induction heating technology, it precisely targets specific areas of bent or deformed shafts and axles, correcting dimensional tolerances without compromising the material's structural integrity. It is an ideal replacement for traditional mechanical straightening methods, offering superior speed, precision, and automation
Induction straightening machine Applications
- Marine & Shipbuilding: Highly effective for straightening steel decks and bulkheads. Precise heat transfer allows for corrections without dismantling heat-sensitive components.
- Automotive Manufacturing: Essential for correcting the straightness of engine crankshafts, camshafts, transmission shafts, and half-shafts, saving substantial manufacturing costs annually.
- Railway & Transportation: Extensively used in the manufacturing and maintenance of rolling stock, including train locomotives, carriages, and heavy-duty freight vehicles.
- Aerospace & High-Precision Manufacturing: Employed for high-strength materials like titanium alloy rods. Specialized low-temperature straightening prevents deformation rebound after heat treatment, ensuring strict aviation standards are met.
- Construction & Infrastructure: Ideal for the straightening and leveling of large-scale structures, such as steel bridges, ensuring structural integrity while correcting deformations.
- Energy & Pipeline Industry: Efficiently corrects bending deformations in welded and seamless steel pipes during prefabrication and repair.
- General Manufacturing: Perfect for elongated metal parts requiring high-precision alignment after heat treatment or machining, including hydraulic cylinders and motor shafts
Key features & advantages
- High Precision & Repeatability: Digtal-controlled systems ensure strict dimensional accuracy, typically achieving runout tolerances of less than 0.05mm.
- Non-Destructive Process: Eliminates the risk of micro-cracks, surface scratches, or internal stress concentrations caused by traditional mechanical pressing.
- Exceptional Efficiency: Heating and straightening cycles take only seconds. Compared to traditional flame heating, induction straightening reduces straightening time by up to 80%, significantly boosting production throughput.
- Energy & Cost Efficient: Induction heating transfers energy directly to the workpiece, minimizing heat loss and reducing overall power consumption. It also drastically lowers scrap rates for shaft parts.
- Automated Operation: Integrates seamlessly into modern production lines with robotic loading/unloading and real-time measurement feedback.
Technical Specifications of Induction straightening machine DSP-50KW
| name | induction straightening machine |
| power supply | 50kw |
| max current | 110A |
| cooling system | water cooling system/ industrial water chiller |
| stranformer | 35m+15m |
| certifications | CE/ROHS /SGS..... |
| voltage | 3phases 380v-450v |
PACKAGE
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