30T Aluminum Billet Casting Production Line with 220V Smelting Furnace and Regenerative Combustion System
Price:
RMB1600000-2100000/set
MOQ:
1set
Delivery Time:
70-80days
Brand:
MEI-ALU
Product Description
Casting Platform & Dummy Bar System
- Double sheet water curtain crystallizer made of aluminum alloy
- 6061 aluminum rod forging mold blanks with CNC precision machining
- High purity graphite rings for optimal performance
- "Zhongnai No. 1" prefabricated refractory materials
- Integrally welded water tank with 25mm upper plate and 14mm lower plate
- Safety grid dummy block structure with 800mm height
- Automatic centering dummy head made of 45# steel
30T Aluminum Smelting Furnace Specifications
| Parameter | Specification |
|---|---|
| Furnace Type | Fixed rectangular furnace |
| Capacity | 30 tons |
| Furnace Body Size | 5500mm × 5500mm |
| Melting Rate | 4-6 tons/hour |
| Working Temperature | 650-780°C |
| Power Requirements | 380V / 220V |
| Fuel Type | Natural gas (8400kcal/m³) |
| Energy Consumption | 65 m³/t aluminum |
| Liquid Aluminum Outlet Height | 690mm above foundation |
Regenerative Combustion System Features
- Advanced air-fuel ratio control for complete combustion
- Waste heat recovery system reduces exhaust to ≤180°C
- PLC-controlled furnace pressure management
- High-temperature resistant three-way valve technology
- Comprehensive safety system with automatic detection
- Frequency conversion fan control for energy efficiency
Electrical Control & Automation
- Siemens PLC with touch screen interface
- UV flame detection system for reliable operation
- Frequency conversion control for combustion and exhaust fans
- Comprehensive alarm system with precise fault display
- Intelligent program control for optimal operation
Refractory Lining Composition
| Component | Material | Thickness |
|---|---|---|
| Furnace Wall | Non-adhesive aluminum casting material 86# | 230mm |
| Thermal Insulation | Lightweight floating bead brick | 295mm |
| Insulation Layer | Aluminum silicate board | 100mm |
| Furnace Bottom | Non-adhesive aluminum casting material | 250mm |
Note: Due to the particularity of wire rope casting machines, slight bending that is difficult to avoid in the industry will occur, which does not affect the appearance quality.
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Company
Guangdong MEI-AL Technology Co., Ltd.
Location
No. 1, Changgang North Road, Changhongling Industrial Park, Shishan Town, Nanhai City, Foshan City
Contact Person
rainbow