650 Ton Automated Anodizing Line with PLC Control System for Aluminum Profiles up to 6500mm Length
Price:
RMB8,500,000-10,000,000/set
MOQ:
1set
Delivery Time:
180-200days
Brand:
MEI-AL
Product Description
650 Ton Automated Anodizing Line with PLC Control System
High-capacity horizontal anodizing production line designed for 650 tons monthly output, featuring semi-automatic/automatic operation with advanced PLC control for consistent aluminum surface treatment.
Key Specifications
| Parameter | Value |
|---|---|
| Monthly Production Capacity | 650 tons |
| Maximum Profile Length | 6500 mm |
| Anodizing Film Thickness | 10-12 µm |
| Average Coverage Area | 350 m²/ton |
| Working Hours | 600 hours/month |
| Power Supply | AC 3-phase 380V 50Hz |
| Control Power | AC220V 50Hz |
Process Tanks Configuration
| Process | Chemical Composition | Quantity |
|---|---|---|
| Degreasing | Free sulfuric acid 180±30 g/l | 1 Tank |
| Alkaline Etching | Free alkali 40-60g/l, Al³⁺ 30-120g/l | 2 Tanks |
| Neutralization | Free sulfuric acid 180±20g/l | 1 Tank |
| Anodizing | Free sulfuric acid 140-180g/l, Al³⁺≤20g/l | 3 Tanks |
| Colouring | Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2 | 2 Tanks |
| Medium Temperature Sealing | PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7 g/l | 1 Tank |
Automated Control System
PLC-Based Control Architecture
- Upper computer monitoring system with industrial control computer (IPC)
- Lower computer control execution system (PLC)
- Dual operation modes: semi-automatic and manual
- Automatic crane positioning for oxidation and coloring processes
- Temperature control for process tank liquids
- Centralized control room for single-step operations
Power Supply Control Features
- Manual or PLC-controlled oxidation power supply start/stop
- PLC timer for oxidation working time
- Current/voltage value setting via production line PLC
- Communication interface for parameter transmission to upper PC
- Process-based preset parameter configuration
Material Handling System
Automatic Feeding & Unloading
- Lifting speed: 8 m/min with RV brake motor drive
- Beam translation speed: 8 m/min with WB brake motor drive
- Rated load: 600 kg (300+300 kg)
- Lifting stroke: 3500 mm
Chain Conveying Systems
- Loading/unloading area transfer: 3.2 m/min, 5000 kg capacity
- Pre-treatment area conveying: 3.2 m/min, 9000 kg capacity
- Drip drying area CNC sorting: 3.2 m/min, 9000 kg capacity
- Pre-drying automatic sorting: 3.2 m/min, 9000 kg capacity
Process Flow Diagram
Related Videos
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Guangdong MEI-AL Technology Co., Ltd.
Location
No. 1, Changgang North Road, Changhongling Industrial Park, Shishan Town, Nanhai City, Foshan City
Contact Person
rainbow