Power Automated Horizontal Anodizing Line with 6500mm Capacity, 10-12µm Film Thickness, and 925T Monthly Output
Price:
RMB11,000,000-14,000,000/set
MOQ:
1set
Delivery Time:
180-200days
Brand:
MEI-AL
Product Description
Automated Anodizing Line Control System
Semi-automatic control system with PLC integration for precise process management:
- Oxidation power supply start/stop control via PLC or manual operation
- PLC-controlled oxidation timer and automated production line coordination
- Current/voltage output values and operating processes set by production line PLC
- Real-time parameter transmission to upper computer via communication interface
- Pre-set process parameters based on specific requirements
Design Specifications
| Parameter | Specification |
|---|---|
| Aluminum Alloy | 6061 to 6063 or equivalent |
| Anodizing Film Thickness | 10-12µm |
| Average Coverage Area | 350m² per ton |
| Maximum Profile Length | 6500mm |
| Extrusion Ratio | 2.5kg/m² |
| Monthly Operating Hours | 600 hours (300 days × 20 hours/day) |
| Power Supply | AC 3-phase 380V 50Hz |
Process Tank Configuration
| Process | Chemical Composition | Tanks |
|---|---|---|
| Degreasing | Free sulfuric acid 180±30 g/l | 1 Tank |
| Alkaline Etching | Free alkali 40-60g/l, Al³⁺ 30-120g/l | 2 Tanks |
| Neutralization | Free sulfuric acid 180±20g/l | 1 Tank |
| Anodizing | Free sulfuric acid 140-180g/l, Al³⁺ ≤20g/l | 4 Tanks |
| Colouring | Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2 | 2 Tanks |
| Medium Temperature Sealing | PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7g/l | 3 Tanks |
Treatment Process Details
Degreasing Process
- Capacity: 6 racks per tank × 1 tank = 6 racks
- Treatment Time: 2-5 minutes
Alkaline Etching
- Capacity: 6 racks per tank × 2 tanks = 12 racks
- Treatment Time: 3-15 minutes
Neutralization
- Capacity: 6 racks per tank × 1 tank = 6 racks
- Treatment Time: 1-5 minutes
Anodizing Process
- Capacity: 2 racks per tank × 4 tanks = 8 racks
- Current Density: 130A/m²
- Process Time: 30 minutes
- Non-process Time: 10 minutes
- Total Time: 40 minutes
- Average Anodizing Layer: 10.81µm
Colouring Process
- Process Type: Mix Salts
- Capacity: 2 racks per tank × 1 tank = 2 racks
- Current Density: 70A/m²
- Process Time: 2-8 minutes
Sealing Process
- Sealing Method: Medium or Normal Temperature
- Capacity: 6 racks per tank × 1 tank
- Process Time: 10-15 minutes
Production Capacity & Power Requirements
Anodizing Treatment Area
- Annual Rack Processing: 7,200 racks
- Design Capacity: 50m² per rack
- Annual Treatment Area: 360,000m²
Monthly Output Capacity
- Monthly Production: 925 tons (≥900 tons)
Power Consumption
- Anodizing Tank: 14,444A per tank
- Anodizing Rectifiers: 4 units × 15,000A
- Colouring Tank: 7,777A per tank
- Colour Rectifiers: 2 units × 8,000A
Process Flow Diagram
Transportation & Packaging
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Guangdong MEI-AL Technology Co., Ltd.
Location
No. 1, Changgang North Road, Changhongling Industrial Park, Shishan Town, Nanhai City, Foshan City
Contact Person
rainbow