3000 Ton Automated Anodizing Line for Aluminum Alloy Profiles - 6500mm Length, 9-12µm Coating
Price:
RMB32,000,000-50,000,000/set
MOQ:
1set
Delivery Time:
180-200days
Brand:
MEI-AL
Product Description
Automated Anodizing Line Overview
This 3000-ton automated anodizing line is a fully integrated industrial system designed for processing aluminum alloy profiles. The electrochemical anodizing process creates a protective oxide layer that enhances surface properties, corrosion resistance, and durability.
Key System Features
- Pre-treatment Zone: Complete cleaning and surface preparation including degreasing, etching, and descaling
- Advanced Control System: Automated monitoring and regulation of all process parameters
- Integrated Quality Control: Automated inspection systems and sensors for defect detection
Design Specifications
| Parameter | Specification |
|---|---|
| Compatible Alloys | Aluminium 6061 to 6063 or others |
| Anodizing Film Thickness | 9-12µm micron |
| Average Coverage Area | 350m² per ton |
| Maximum Profile Length | 6500mm |
| Extrusion Ratio | 2.5kg/m² |
| Power Supply | AC 3-phase 380V 50Hz |
| Monthly Capacity | 3000 tons |
Process Tank Configuration
| Process Stage | Chemical Composition | Tank Quantity |
|---|---|---|
| Degreasing | Free sulfuric acid 180±30 g/l | 1 Tank |
| Alkaline Etching | Free alkali 40-60g/l, Al³⁺ 30-120g/l | 2 Tanks |
| Neutralization | Free sulfuric acid 180±20g/l | 1 Tank |
| Anodising | Free sulfuric acid 140-180g/l, Al³⁺≤20g/l | 8 Tanks |
| Colouring | Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2 | 3 Tanks |
| Medium Temperature Sealing | PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7g/l | 3 Tanks |
Process Parameters
Anodizing Stage
Current density: 130A/m² | Process time: 26min | Total time: 33min | Average anodizing layer: 9.4µm
Production Capacity
Annual treatment area: 1,309,050m² | Monthly output: 3,366 tons
Power System Configuration
Anodising Rectifiers: 3 units at 15,000A each | Colour Rectifiers: 3 units at 8,000A each
Process Flow Diagram
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Guangdong MEI-AL Technology Co., Ltd.
Location
No. 1, Changgang North Road, Changhongling Industrial Park, Shishan Town, Nanhai City, Foshan City
Contact Person
rainbow