500T/Month Horizontal Anodizing Production Line for 6500mm Aluminum Profiles with 10-12µm Film Thickness
Price:
RMB5,000,000-7,000,000/set
MOQ:
1set
Delivery Time:
180-200days
Brand:
MEI-AL
Product Description
500T/Month Anodizing Production Line
High-capacity industrial anodizing system with semiautomatic or automatic operation, designed for aluminum profiles up to 6500mm in length with monthly output of 500 tons.
Equipment Specifications
Basic Configuration
| Parameter | Specification |
|---|---|
| Equipment Name | Control Horizontal Anodizing Line |
| Model Type | Horizontal U Mode |
| Operation Style | Semiautomatic or Automatic |
| Racking System | Manual Racking |
| Monthly Output | 500 Tons |
Design Conditions
| Parameter | Value |
|---|---|
| Aluminum Alloy | 6061 to 6063 or others |
| Anodizing Film Thickness | 10-12µm |
| Average Coverage Area | 350m²/Ton |
| Max Profile Length | 6500mm |
| Extrusion Ratio | 2.5kg/m² |
| Working Hours/Month | 600 hours (300 days × 20h/day) |
| Equipment Usage Rate | 0.9 |
| Power Supply | AC 3-phase 380V 50Hz |
| Control Power | AC220V 50Hz |
Process Tank Configuration
| Process Step | Chemical Parameters | Quantity |
|---|---|---|
| Degreasing | Free sulfuric acid 180±30 g/l | 1 Tank |
| Alkaline Etching | Free alkali 40-60g/l, Al³⁺ 30-120g/l | 1 Tank |
| Neutralization | Free sulfuric acid 180±20g/l | 1 Tank |
| Anodizing | Free sulfuric acid 140-180g/l, Al³⁺ ≤20g/l | 2 Tanks |
| Colouring | Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2 | 1 Tank |
| Medium Temperature Sealing | PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7g/l | 1 Tank |
Process Parameters
Treatment Times & Capacities
| Process | Capacity | Treatment Time | Current Density |
|---|---|---|---|
| Degreasing | 6 racks/tank × 1 tank = 6 racks | 2-5 minutes | - |
| Alkaline Etching | 6 racks/tank × 2 tanks = 12 racks | 3-15 minutes | - |
| Neutralization | 6 racks/tank × 1 tank = 6 racks | 1-5 minutes | - |
| Anodizing | 2 racks/tank × 2 tanks = 4 racks | 30 minutes process + 10 minutes unprocess = 40 minutes total | 130A/m² |
| Colouring | 2 racks/tank × 1 tank = 2 racks | 2-8 minutes | 70A |
| Sealing | 6 racks/tank × 1 tank | 10-15 minutes | - |
Key Performance Metrics
- Average anodizing layer thickness: 10.81µm
- Annual treatment area: 205,560m²
- Monthly output capacity: 529T (≥500T design target)
- Power consumption: Anodizing tank - 14,444A/tank (15,000A rectifier × 2 units)
- Colouring tank - 7,777A/tank (8,000A rectifier × 1 unit)
Process Flow Diagram
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Guangdong MEI-AL Technology Co., Ltd.
Location
No. 1, Changgang North Road, Changhongling Industrial Park, Shishan Town, Nanhai City, Foshan City
Contact Person
rainbow