950T/Month Manual Horizontal Anodizing Line Equipment with 6500mm Max Length and 10-12µm Film Thickness
Price:
RMB9,500,000-11,000,000/set
MOQ:
1set
Delivery Time:
180-200days
Brand:
MEI-AL
Product Description
Equipment Overview
| Equipment Name | Control Horizontal Anodizing Line |
|---|---|
| Monthly Output | 950 Tons |
| Model Type | Horizontal U Mode |
| Operation Style | Semiautomatic or Automatic |
| Racking Method | Manual Racking System |
Design Specifications
| Parameter | Specification |
|---|---|
| Compatible Alloy | Aluminium 6061 to 6063 or others |
| Anodizing Film Thickness | 10-12µm |
| Average Coverage Area | 400m² per ton |
| Maximum Profile Length | 6500mm |
| Extrusion Ratio | 2.5kg/m² |
| Working Hours | 600 hours/month (300 days × 20 hours/day) |
| Racking System | Three fixtures per rack |
| Power Supply | AC 3-phase 380V 50Hz |
| Control Power | AC220V 50Hz |
| Water Supply Pressure | 2kg/cm² |
| Steam Pressure | 6kg/cm² |
| Compressed Air Pressure | 6kg/cm² |
Process Tank Configuration
| Process | Chemical Composition | Tanks |
|---|---|---|
| Degreasing | Free sulfuric acid 180±30 g/l | 1 Tank |
| Alkaline Etching | Free alkali 40-60g/l, Al³⁺ 30-120g/l | 2 Tanks |
| Neutralization | Free sulfuric acid 180±20g/l | 1 Tank |
| Anodizing | Free sulfuric acid 140-180g/l, Al³⁺≤20g/l | 3 Tanks |
| Colouring | Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2 | 1 Tank |
| Medium Temperature Sealing | PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7g/l | 1 Tank |
Treatment Process Details
Degreasing
- Capacity: 6 racks per tank × 1 tank = 6 racks
- Treatment Time: 2-5 minutes
Alkaline Etching
- Capacity: 6 racks per tank × 2 tanks = 12 racks
- Treatment Time: 3-15 minutes
Neutralization
- Capacity: 6 racks per tank × 1 tank = 6 racks
- Treatment Time: 1-5 minutes
Anodizing
- Capacity: 3 racks per tank × 3 tanks = 9 racks
- Current Density: 130A/m²
- Process Time: 28 minutes
- Unprocess Time: 10 minutes
- Total Time: 38 minutes
- Average Anodizing Layer: 10.1µm
Colouring
- Process: Mix Salts
- Capacity: 3 racks per tank × 1 tank = 3 racks
- Current Density: 70A
- Process Time: 2-8 minutes
Sealing
- Method: Medium or Normal Temperature Sealing
- Capacity: 6 racks per tank × 1 tank
- Process Time: 10-15 minutes
Design Parameters
Anodizing Treatment Capacity
- Annual Treatment Area: 426,300m²
- Monthly Output: 959 Tons (≥950T design target)
Power Consumption
- Anodizing Tank: 100m²/tank × 130A/m² ÷ 0.9 = 14,444A/tank
- Anodizing Rectifiers: 3 units × 15,000A
- Colouring Tank: 100m²/tank × 70A/m² ÷ 0.9 = 7,777A/tank
- Colour Rectifier: 1 unit × 8,000A
Process Flow Chart
Process Sequence
| Code | Process |
|---|---|
| De | Degreasing |
| Rs | Rinsing |
| HW Rs | Hot Water Rinsing |
| AE | Alkaline Etching |
| Ne | Neutralization |
| An | Anodizing |
| Cl | Coloring |
| Sl | Sealing |
| MU | Material Unloading |
| Pc | Packing |
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Guangdong MEI-AL Technology Co., Ltd.
Location
No. 1, Changgang North Road, Changhongling Industrial Park, Shishan Town, Nanhai City, Foshan City
Contact Person
rainbow