Horizontal Anodizing Line System - 1500T/Month Capacity, 6500mm Profile Length, Manual Racking Method
Price:
RMB12,000,000-16,000,000/set
MOQ:
1set
Delivery Time:
180-200days
Brand:
MEI-AL
Product Description
Horizontal Anodizing Line System Overview
This manual racking anodizing production line delivers 1500 tons monthly output capacity with semiautomatic or fully automatic operation modes. Engineered for aluminum alloys 6061-6063, the system achieves consistent 10-12µm anodizing film thickness with maximum profile length handling of 6500mm.
Key Specifications
| Parameter | Value |
|---|---|
| Monthly Output Capacity | 1500 tons |
| Operation Style | Semiautomatic or Automatic |
| Racking Method | Manual Racking System |
| Max Aluminum Profile Length | 6500mm |
| Anodizing Film Thickness | 10-12µm |
| Average Coverage Area | 350m²/ton |
| Working Hours/Month | 600 hours |
| Power Supply | AC 3-phase 380V 50Hz |
Process Tank Configuration
| Process Stage | Chemical Composition | Tank Quantity |
|---|---|---|
| Degreasing | Free sulfuric acid 180±30 g/l | 1 Tank |
| Alkaline Etching | Free alkali 40-60g/l, Al³⁺ 30-120g/l | 2 Tanks |
| Neutralization | Free sulfuric acid 180±20g/l | 1 Tank |
| Anodizing | Free sulfuric acid 140-180g/l, Al³⁺ ≤20g/l | 5 Tanks |
| Colouring | Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2 | 3 Tanks |
| Medium Temperature Sealing | PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7g/l | 3 Tanks |
Treatment Process Details
- Degreasing: 6 racks/tank × 1 tank = 6 racks, Treatment time: 2-5 minutes
- Alkaline Etching: 6 racks/tank × 2 tanks = 12 racks, Treatment time: 3-15 minutes
- Neutralization: 6 racks/tank × 1 tank = 6 racks, Treatment time: 1-5 minutes
- Anodizing: 3 racks/tank × 5 tanks = 15 racks, Current density: 130A/m², Process time: 30 minutes, Total time: 40 minutes
- Colouring: 3 racks/tank × 1 tank = 3 racks, Current density: 70A, Process time: 2-8 minutes
- Sealing: 6 racks/tank × 1 tank, Process time: 10-15 minutes
Power System Configuration
- Anodizing Rectifiers: 3 units × 15000A capacity
- Colouring Rectifiers: 3 units × 8000A capacity
- Control Power: AC220V 50Hz
- Compressed Air: 6kg/cm²*G
- Steam Supply: 6kg/cm²*G
Process Flow Diagram
System designed for optimal efficiency with 0.9 equipment usage rate and manual racking operation supporting three fixtures per rack.
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Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Guangdong MEI-AL Technology Co., Ltd.
Location
No. 1, Changgang North Road, Changhongling Industrial Park, Shishan Town, Nanhai City, Foshan City
Contact Person
rainbow