2000T/Month Manual Anodizing Equipment with 6500mm Profile Length and 10-12µm Film Thickness for Aluminum Processing
Price:
RMB20,000,000-30,000,000/set
MOQ:
1set
Delivery Time:
180-200days
Brand:
MEI-AL
Product Description
2000T/Month Manual Anodizing Production Line
Key Specifications
- Monthly Output: 2000 Tons
- Max Profile Length: 6500mm
- Anodizing Film Thickness: 10-12µm
- Power Supply: AC 3-phase 380V 50Hz
- Control Power: AC220V 50Hz
Equipment Configuration
Model & Operation
| Parameter | Specification |
|---|---|
| Model Type | Horizontal U Mode |
| Operation Style | Semiautomatic or Automatic |
| Racking Method | Manual Racking System |
Design Conditions
| Parameter | Value |
|---|---|
| Material Compatibility | Aluminium 6061 to 6063 or others |
| Average Coverage Area | 350m²/Ton |
| Extrusion Ratio | 2.5kg/m² |
| Working Hours | 300 days/month × 20 hours/day = 600 hours/month |
| Equipment Usage Rate | 0.9 |
| Water Supply Pressure | 2kg/cm²*G |
| Steam Pressure | 6kg/cm²*G |
| Compressed Air Pressure | 6kg/cm²*G |
Process Tank Configuration
| Process | Chemical Composition | Tanks |
|---|---|---|
| Degreasing | Free sulfuric acid 180±30 g/l | 1 |
| Alkaline Etching | Free alkali 40-60g/l, Al3+ 30-120g/l | 2 |
| Neutralization | Free sulfuric acid 180±20g/l | 1 |
| Anodising | Free sulfuric acid 140-180g/l, Al3+≤20g/l | 6 |
| Colouring | Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2 | 3 |
| Medium Temperature Sealing | PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7g/l | 3 |
Treatment Process Details
| Process | Capacity | Time | Parameters |
|---|---|---|---|
| Degreasing | 6 racks/tank × 1 tank = 6 racks | 2-5 minutes | - |
| Alkaline Etching | 6 racks/tank × 2 tanks = 12 racks | 3-15 minutes | - |
| Neutralization | 6 racks/tank × 1 tank = 6 racks | 1-5 minutes | - |
| Anodizing | 3 racks/tank × 6 tanks = 18 racks | 30 minutes process + 10 minutes unprocess = 40 minutes total | Current density: 130A/m² Average layer: 10.81µm |
| Colouring | 3 racks/tank × 1 tank = 3 racks | 2-8 minutes | Current density: 70A |
| Sealing | 6 racks/tank × 1 tank = 6 racks | 10-15 minutes | Medium/Normal Temperature |
Power Consumption Requirements
| Application | Current Requirement | Rectifier Specification |
|---|---|---|
| Anodising Tank | 100m²/tank × 130A/m² ÷ 0.9 = 14444A/tank | 15000A × 6 units |
| Colouring Tank | 100m²/tank × 70A/m² ÷ 0.9 = 7777A/tank | 8000A × 3 units |
Process Flow Diagram
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Get in Touch
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Company
Guangdong MEI-AL Technology Co., Ltd.
Location
No. 1, Changgang North Road, Changhongling Industrial Park, Shishan Town, Nanhai City, Foshan City
Contact Person
rainbow