900T/M Automatic Anodizing Line Process Operation Type

一.Product overview

1.Anodizing production lines strive to improve energy efficiency by implementing energy-saving measures such as heat recovery systems, optimizing process parameters, and utilizing energy-efficient equipment.
 2.Anodizing production lines have waste management strategies in place to handle byproducts and waste generated during the anodizing process.     

3.Anodizing production lines may incorporate automation and robotics to enhance process efficiency and consistency.

二. Design Condition

三.Process Tank 

四.Treatment Process:

1. Degreasing
   (1) 6jig(rack)/ tank x 1 tank=6jig(rack)
   (2) treatment time: 2-5min
2.  Alkaline Etching 
   (1) 6jig(rack) / tank x 2 tank=12jig(rack)
   (2) treatment time: 3-15min
3.  Neutralization
   (1) 6jig(rack) / tank x 1 tank=6jig(rack)
   (2) treatment time: 1-5min           
4.  Anodizing
   (1) 2 jig(rack)/tank x 4tanks = 8jig(rack)
   (2) Current density: 130A/m²
   (3) Process time: 30min
   (4) Unprocess time: 10min
   (5) Total time 30+10=40min      

          (6) Average anodizing layer : 0.3*1.3*30*0.77 =10.81um

5.  Colour 1

                     1) Clour process: Mix Salts

                     2) Quantity:2 jig(rack)/tank x 1tanks = 2jig(rack)

                     3) Current density: 70A

                     4) Process time: 2-8min

      6. Sealing
           1) Sealing menthod:  Sealing at Medium or Normal Temperature
           2) Quantity:6jig(rack)/tank x 1 tank
           3) Process time 10-15min

五. Design Parameter and Setting

       1. Anodizing treatment area:
              1) Each anodizing process tank need 40min ,where total jig(rack)/year:​

                   ( 2 rack x 4 tank x 60min/h) ÷40min x600 hour =7200jig(rack)

2) Design 50m²^/jig(rack) . Where every tank is 100m²
3) Area treatment/year : 7200jig(rack)x 50m² /jig =360000m²

2. Anodizing treatment weight:
        Monthly output : 360000m²÷350m²/T*0.9=925T≧900T

3. Power consumption:
        1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank

           Power Rectifier : 15000A =4unit
        2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank

   Colour Rectifier : 8000A =2unit 

六. Process Chat