500T/M Small Anodizing Production Line Cylinder Products
Price:
Customized Price
MOQ:
1set
Delivery Time:
90-120days
Brand:
MEI-AL
Product Description
500T Capacity Natural Gas Power Anodizing Production Line
Large-scale automated industrial system for aluminum profile surface treatment with 350m²/T coverage and video inspection capabilities. Annual capacity of 500 tons.
Product Overview
This professional 500T anodizing production line utilizes electrochemical processes to form dense oxide layers on aluminum surfaces, significantly enhancing corrosion resistance, wear resistance, aesthetics, and paint adhesion. Ideal for construction, automotive, electronics, and decorative applications.
Core Process Flow
Pre-treatment
- Degreasing: Removes oils and surface contaminants
- Alkaline Etching: Eliminates natural oxides and minor scratches
- Neutralization: Activates surface through acid wash process
Anodizing
Electrolysis tank (sulfuric acid-based) generates porous alumina layer with adjustable thickness from 5-25 μm.
Coloring (Optional)
- Electrolytic Coloring: Tin/nickel salts produce bronze, champagne colors
- Dyeing: Organic dyes for multicolor effects and customization
Sealing
Hot/cold sealing processes close micropores to significantly improve durability and performance.
Key Equipment Components
- Tank System: PP/PVC corrosion-resistant tanks for degreasing, anodizing, and coloring
- Power Supply: High-frequency rectifiers with constant voltage/current control and ≥30% energy savings
- Hoist System: Automated crane with PLC-controlled precision positioning
- Temperature Control: Titanium heat exchangers/chillers with ±1°C accuracy
- Emission Control: Acid scrubbers for fume treatment and wastewater recycling compliant with ISO 14001
Technical Features & Advantages
- High Efficiency: Automated transfer system with adjustable cycle time (3-15 minutes per rack)
- Energy Saving: Rectifiers with ≥95% conversion efficiency and IP54 rating
- Consistency: PLC+HMI interface for precise digital parameter control
- Eco-Friendly: Closed-loop water system with ≥80% acid recovery
- Modular Design: Expandable system for electrophoresis and powder coating integration
Material Compatibility & Standards
| Compatible Materials | 6063, 6061, 7075 aluminum alloys (profiles and sheets) |
| Coating Standards | AA-M12C22A (US) or GB/T 5237.2-2017 |
Optional Add-ons
- Laser marking for product tracing and identification
- Online thickness gauges for quality control inspection
- MES integration for production data analytics
Typical Applications
- Architectural aluminum (curtain walls, doors, windows)
- Automotive components (battery trays, heat sinks)
Configuration Note: System adapts to factory layout, peak capacity requirements, and local environmental regulations. Includes comprehensive installation, commissioning, and operator training services. Contact us for tailored solutions and detailed technical specifications.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Guangdong MEI-AL Technology Co., Ltd.
Location
No. 1, Changgang North Road, Changhongling Industrial Park, Shishan Town, Nanhai City, Foshan City
Contact Person
rainbow