800T/month Semi-Automatic Anodizing Production Line with 6500mm Max Profile Length and 8-12µm Film Thickness
Price:
RMB8,000,000-10,000,000/set
MOQ:
1set
Delivery Time:
180-200days
Brand:
MEI-AL
Product Description
800T/Month Semi-Automatic Anodizing Production Line
This horizontal anodizing production line is designed for high-volume aluminum processing with a monthly output capacity of 800 tons. The semi-automatic system combines efficiency with operational flexibility for industrial anodizing applications.
Equipment Specifications
Configuration Details
| Model Type | Horizontal U Mode |
|---|---|
| Operation Method | Semiautomatic or Automatic |
| Racking System | Manual Racking System |
| Monthly Output | 800 Tons |
Design Conditions
| Parameter | Specification |
|---|---|
| Aluminum Alloy | 6061 to 6063 or others |
| Anodizing Film Thickness | 10 to 12µm (microns) |
| Average Coverage Area | 400m² per ton of aluminum profiles |
| Maximum Profile Length | 6500mm |
| Extrusion Ratio | 2.5kg/m² |
| Working Hours | 300 days/month × 20 hours/day = 600 hours/month |
| Racking System | Two fixtures per rack |
| Equipment Usage Rate | 0.9 |
| Power Supply | AC 3-phase 380V 50Hz |
| Control Power | AC220V 50Hz |
| Water Supply | 2kg/cm²*G |
| Hot Steam | 6kg/cm²*G |
| Compressed Air | 6kg/cm²*G |
Process Tank Configuration
| Process Stage | Chemical Composition | Quantity |
|---|---|---|
| Degreasing | Free sulfuric acid 180±30 g/l | 1 Tank |
| Alkaline Etching | Free alkali 40-60g/l, Al³⁺ 30-120g/l | 2 Tanks |
| Neutralization | Free sulfuric acid 180±20g/l | 1 Tank |
| Anodising | Free sulfuric acid 140-180g/l, Al³⁺≤20g/l | 4 Tanks |
| Colouring | Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2 | 2 Tanks |
| Medium Temperature Sealing | PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7 g/l | 1 Tank |
Treatment Process Details
Degreasing
• Capacity: 6 jigs (racks) per tank × 1 tank = 6 jigs
• Treatment Time: 2-5 minutes
Alkaline Etching
• Capacity: 6 jigs per tank × 2 tanks = 12 jigs
• Treatment Time: 3-15 minutes
Neutralization
• Capacity: 6 jigs per tank × 1 tank = 6 jigs
• Treatment Time: 1-5 minutes
Anodizing
• Capacity: 2 jigs per tank × 4 tanks = 8 jigs
• Current Density: 130A/m²
• Process Time: 30 minutes
• Unprocess Time: 10 minutes
• Total Time: 40 minutes
• Average Anodizing Layer: 0.36 × 1.3 × 30 × 0.77 = 10.81µm
Colouring
• Colour Process: Mix Salts
• Capacity: 2 jigs per tank × 1 tank = 2 jigs
• Current Density: 70A
• Process Time: 2-8 minutes
Sealing
• Sealing Method: Medium or Normal Temperature Sealing
• Capacity: 6 jigs per tank × 1 tank
• Process Time: 10-15 minutes
Design Parameters and Settings
Anodizing Treatment Capacity
• Each anodizing process cycle: 40 minutes
• Total jigs per year: (2 racks × 4 tanks × 60 min/h) ÷ 40 min × 600 hours = 7,200 jigs
• Design capacity: 50m² per jig (100m² per tank)
• Annual treatment area: 7,200 jigs × 50m²/jig = 360,000m²
Production Output
• Monthly output: 360,000m² ÷ 400m²/T × 0.9 = 810T ≥ 800T
Power Consumption
• Anodizing Tank: 100m²/tank × 130A/m² ÷ 0.9 = 14,444A per tank
• Power Rectifier: 15,000A = 4 units
• Coloring Tank: 100m²/tank × 70A/m² ÷ 0.9 = 7,777A per tank
• Colour Rectifier: 8,000A = 2 units
Process Flow Chart Legend
• De = Degreasing
• Rs = Rinsing
• HW Rs = Hot Water Rinsing
• AE = Alkaline Etching
• Ne = Neutralization
• An = Anodizing
• Cl = Coloring
• Sl = Sealing
• MU = Material Unloading
• Pc = Packing
System Overview
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Get in Touch
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Company
Guangdong MEI-AL Technology Co., Ltd.
Location
No. 1, Changgang North Road, Changhongling Industrial Park, Shishan Town, Nanhai City, Foshan City
Contact Person
rainbow