Horizontal Anodizing Production Line with 450T/month Output 6500mm Max Profile Length and 8-12µm Anodizing Film Thickness
Price:
RMB4,000,000-5,500,000/set
MOQ:
1set
Delivery Time:
180-200days
Brand:
MEI-AL
Product Description
Horizontal Anodizing Line Construction Automatic Operation Style
450T/month Manual Anodizing Production Line Construction
Design Parameters
Equipment Specifications
| Parameter | Specification |
|---|---|
| Equipment Name | Control Horizontal Anodizing Line |
| Output | 450T/Month |
| Model | Horizontal U mode |
| Operation Style | Semiautomatic or Automatic |
| Racking Method | Manual racking system |
Design Conditions
| Parameter | Specification |
|---|---|
| Alloy | Aluminium 6061 to 6063 or others |
| Anodizing Film Thickness | 10~12µm micron |
| Average Coverage Area | 350m²/t (ton) |
| Max Aluminium Profile Length | 6500mm |
| Extrusion Ratio | 2.5kg/m² |
| Working Hours | 300d/m × 20h/d = 600h/m |
| Racking System | Three fixtures /rack |
| Racking Operation | Manual |
| Equipment Usage Rate | 0.9 |
| Power Supply | AC 3phase 380V 50Hz |
| Control Power | AC220V 50Hz |
| Water Supply | 2kg/cm²*G |
| Hot Steam | 6kg/cm²*G |
| Compressor Air | 6kg/cm²*G |
Process Tanks
| Process | Chemical Composition | Quantity |
|---|---|---|
| Degreasing | Free sulfuric acid 180±30 g/l | 1 Tank |
| Alkaline Etching | Free alkali 40-60g/l, Al³⁺ 30-120g/l | 2 Tanks |
| Neutralization | Free sulfuric acid 180±20g/l | 1 Tank |
| Anodising | Free sulfuric acid 140-180g/l, Al³⁺≤20g/l | 2 Tanks |
| Colouring | Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2 | 1 Tank |
| Medium Temperature Sealing | PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7 g/l | 1 Tank |
Treatment Process Details
Degreasing
- 6 jigs (racks) per tank × 1 tank = 6 jigs
- Treatment time: 2-5 minutes
Alkaline Etching
- 6 jigs (racks) per tank × 2 tanks = 12 jigs
- Treatment time: 3-15 minutes
Neutralization
- 6 jigs (racks) per tank × 1 tank = 6 jigs
- Treatment time: 1-5 minutes
Anodizing
- 2 jigs (racks) per tank × 2 tanks = 4 jigs
- Current density: 130A/m²
- Process time: 30 minutes
- Unprocess time: 10 minutes
- Total time: 40 minutes
- Average anodizing layer: 10.81µm
Colouring
- Colour process: Mix Salts
- 2 jigs (racks) per tank × 1 tank = 2 jigs
- Current density: 70A
- Process time: 2-8 minutes
Sealing
- Sealing method: Medium or Normal Temperature
- 6 jigs (racks) per tank × 1 tank
- Process time: 10-15 minutes
Design Parameters and Settings
Anodizing Treatment Area
- Each anodizing process tank requires 40 minutes
- Total jigs (racks) per year: 3,600 jigs
- Design capacity: 50m² per jig (rack)
- Each tank capacity: 100m²
- Annual treatment area: 180,000m²
Anodizing Treatment Weight
Monthly output: 463T ≥ 450T
Power Consumption
- Anodising Tank: 100m²/tank × 130A/m² ÷ 0.9 = 14,444A/tank
- Power Rectifier: 15,000A = 2 units
- Colouring Tank: 100m²/tank × 80A/m² ÷ 0.9 = 8,888A/tank
- Colour Rectifier: 12,000A = 1 unit
Process Chart Legend
| Code | Description |
|---|---|
| De | Degreasing |
| Rs | Rinsing |
| HW Rs | Hot Water Rinsing |
| AE | Alkaline Etching |
| Ne | Neutralization |
| An | Anodizing |
| Cl | Coloring |
| Sl | Sealing |
| MU | Material Unloading |
| Pc | Packing |
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Get in Touch
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Company
Guangdong MEI-AL Technology Co., Ltd.
Location
No. 1, Changgang North Road, Changhongling Industrial Park, Shishan Town, Nanhai City, Foshan City
Contact Person
rainbow