500T/Month Horizontal Ox-Elec Line | 6500mm Profile | 8–12µm Adjustable Film
Price:
RMB4,000,000-5,500,000/set
MOQ:
1set
Delivery Time:
180-200days
Brand:
MEI-AL
Product Description
500T/Month Horizontal Ox-Elec Line | 6500mm Profile | 8–12µm Adjustable Film
High-Capacity 500T/Month Horizontal Oxidation-Electrophoresis System - 6500mm Profiles
Adjustable film thickness: 8-12 μm
Adjustable film thickness: 8-12 μm
Equipment Overview
This 450T/month manual anodizing production line is designed for efficient aluminum surface treatment with semi-automatic or automatic operation capabilities.
| Equipment Name | Control Horizontal Anodizing Line |
|---|---|
| Output Capacity | 450T/Month |
| Model | Horizontal U Mode |
| Operation Style | Semi-automatic or Automatic |
| Racking Method | Manual racking system |
Design Conditions
| Alloy Type | Aluminium 6061 to 6063 or others |
|---|---|
| Anodizing Film Thickness | 10~12µm micron |
| Average Coverage Area | 350m²/ton |
| Max Aluminum Profile Length | 6500mm |
| Extrusion Ratio | 2.5kg/m² |
| Working Hours | 300 days/month * 20 hours/day = 600 hours/month |
| Racking System | Three fixtures per rack |
| Racking Operation | Manual |
| Equipment Usage Rate | 0.9 |
| Power Supply | AC 3-phase 380V 50Hz |
| Control Power | AC220V 50Hz |
| Water Supply | 2kg/cm²*G |
| Hot Steam | 6kg/cm²*G |
| Compressor Air | 6kg/cm²*G |
Process Tank Configuration
| Process | Chemical Composition | Tanks |
|---|---|---|
| Degreasing | Free sulfuric acid 180±30 g/l | 1 Tank |
| Alkaline Etching | Free alkali 40-60g/l, Al³⁺ 30-120g/l | 2 Tanks |
| Neutralization | Free sulfuric acid 180±20g/l | 1 Tank |
| Anodising | Free sulfuric acid 140-180g/l, Al³⁺≤20g/l | 2 Tanks |
| Colouring | Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2 | 1 Tank |
| Medium Temperature Sealing | PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7 g/l | 1 Tank |
Treatment Process Details
Degreasing:
- 6 jigs per tank * 1 tank = 6 jigs
- Treatment time: 2-5 minutes
Alkaline Etching:
- 6 jigs per tank * 2 tanks = 12 jigs
- Treatment time: 3-15 minutes
Neutralization:
- 6 jigs per tank * 1 tank = 6 jigs
- Treatment time: 1-5 minutes
Anodizing:
- 2 jigs per tank * 2 tanks = 4 jigs
- Current density: 130A/m²
- Process time: 30 minutes
- Unprocess time: 10 minutes
- Total time: 40 minutes
- Average anodizing layer: 10.81µm
Colouring:
- Colour process: Mix Salts
- 2 jigs per tank * 1 tank = 2 jigs
- Current density: 70A
- Process time: 2-8 minutes
Sealing:
- Sealing method: Medium or Normal Temperature
- 6 jigs per tank * 1 tank
- Process time: 10-15 minutes
Design Parameters and Settings
Anodizing Treatment Area:
- Each anodizing process requires 40 minutes
- Total jigs per year: 3,600 jigs
- Design capacity: 50m² per jig
- Annual treatment area: 180,000m²
Anodizing Treatment Weight:
- Monthly output: 463T ≥ 450T
Power Consumption:
- Anodising Tank: 100m²/tank * 130A/m² ÷ 0.9 = 14,444A/tank
- Power Rectifier: 15,000A = 2 units
- Colouring Tank: 100m²/tank * 80A/m² ÷ 0.9 = 8,888A/tank
- Colour Rectifier: 12,000A = 1 unit
Process Chart Legend
Process Abbreviations:
De = Degreasing | Rs = Rinsing | HW Rs = Hot Water Rinsing | AE = Alkaline Etching
Ne = Neutralization | An = Anodizing | Cl = Coloring | Sl = Sealing
MU = Material Unloading | Pc = Packing
De = Degreasing | Rs = Rinsing | HW Rs = Hot Water Rinsing | AE = Alkaline Etching
Ne = Neutralization | An = Anodizing | Cl = Coloring | Sl = Sealing
MU = Material Unloading | Pc = Packing
Process Flow Diagram
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Company
Guangdong MEI-AL Technology Co., Ltd.
Location
No. 1, Changgang North Road, Changhongling Industrial Park, Shishan Town, Nanhai City, Foshan City
Contact Person
rainbow