Intelligent Horizontal Anodizing Line with 750T/month Output 6500mm Max Profile Length and 8-12µm Film Thickness
Price:
RMB7,500,000-9,500,000/set
MOQ:
1set
Delivery Time:
180-200days
Brand:
MEI-AL
Product Description
Intelligent Anodizing Line for Higher Productivity
Equipment Specifications
| Parameter | Specification |
|---|---|
| Name | Control Horizontal Anodizing Line |
| Output | 750 tons per month |
| Model Type | Horizontal U Mode |
| Operation | Semiautomatic or Automatic |
| Racking Method | Manual Racking System |
Design Conditions
- Alloy: Aluminium 6061 to 6063 or others
- Anodizing film thickness: 10~12µm micron
- Average coverage area: 350m²/T (ton)
- Max aluminium profile length: 6500mm
- Extrusion ratio: 2.5kg/m²
- Working hours: 300d/m * 20h/d = 600h/m
- Racking system: Two fixtures per rack
- Racking operation: Manual
- Equipment Usage Rate: 0.9
- Power supply: AC 3-phase 380V 50Hz
- Control Power: AC220V 50Hz
- Water supply: 2kg/cm²*G
- Hot steam: 6kg/cm²*G
- Compressor air: 6kg/cm²*G
Process Tanks Configuration
| Process | Chemical Composition | Quantity |
|---|---|---|
| Degreasing | Free sulfuric acid 180±30 g/l | 1 Tank |
| Alkaline Etching | Free alkali 40-60g/l, Al³⁺ 30-120g/l | 2 Tanks |
| Neutralization | Free sulfuric acid 180±20g/l | 1 Tank |
| Anodising | Free sulfuric acid 140-180g/l, Al³⁺≤20g/l | 3 Tanks |
| Colouring | Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2 | 1 Tank |
| Medium Temperature Sealing | PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7 g/l | 1 Tank |
Treatment Process Details
Degreasing
- 6 jigs (racks) per tank * 1 tank = 6 jigs
- Treatment time: 2-5 minutes
Alkaline Etching
- 6 jigs (racks) per tank * 2 tanks = 12 jigs
- Treatment time: 3-15 minutes
Neutralization
- 6 jigs (racks) per tank * 1 tank = 6 jigs
- Treatment time: 1-5 minutes
Anodizing
- 2 jigs (racks) per tank * 3 tanks = 6 jigs
- Current density: 130A/m²
- Process time: 30 minutes
- Unprocess time: 10 minutes
- Total time: 40 minutes
Average anodizing layer: 0.36 * 1.3 * 30 * 0.77 = 10.81µm
Colouring
- Colour process: Mix Salts
- 2 jigs (racks) per tank * 1 tank = 2 jigs
- Current density: 70A
- Process time: 2-8 minutes
Sealing
- Sealing method: Sealing at Medium or Normal Temperature
- 6 jigs (racks) per tank * 1 tank
- Process time: 10-15 minutes
Design Parameters and Settings
Anodizing Treatment Area
- Each anodizing process tank requires 40 minutes
- Total jigs (racks) per year: (2 racks * 3 tanks * 60 min/h) ÷ 40 min * 600 hours = 5400 jigs
- Design: 57.1m² per jig (rack)
- Area treatment per year: 5400 jigs * 57.1m²/jig = 308,340m²
Anodizing Treatment Weight
- Monthly output: 308,340m² ÷ 350m²/T * 0.9 = 792T ≥ 750T
Power Consumption
- Anodising Tank: 100m²/tank * 130A/m² ÷ 0.9 = 14,444A/tank
- Power Rectifier: 15,000A = 3 units
- Colouring Tank: 100m²/tank * 70A/m² ÷ 0.9 = 7,777A/tank
- Colour Rectifier: 8,000A = 1 unit
Process Chart Legend
- De = Degreasing
- Rs = Rinsing
- HW Rs = Hot Water Rinsing
- AE = Alkaline Etching
- Ne = Neutralization
- An = Anodizing
- Cl = Coloring
- Sl = Sealing
- MU = Material Unloading
- Pc = Packing
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Company
Guangdong MEI-AL Technology Co., Ltd.
Location
No. 1, Changgang North Road, Changhongling Industrial Park, Shishan Town, Nanhai City, Foshan City
Contact Person
rainbow