1000 T/month Manual Anodizing Production Line with 6500mm Max Profile Length and 8-12µm Film Thickness
Price:
RMB9,000,000-11,000,000/set
MOQ:
1set
Delivery Time:
180-200days
Brand:
MEI-AL
Product Description
415v 1000 T / Month Manual Anodizing Production Line 8000×Width×3500
1000 T/month Manual Anodizing Production Line 8000×width×3500
Design Conditions
| Parameter | Specification |
|---|---|
| Alloy | Aluminium 6061 to 6063 or others |
| Anodizing film thickness | 10~25µm micron |
| Average coverage area | 350m²/T (ton) |
| Max aluminium profile length | 6500mm |
| Extrusion ratio | 2.5kg/m² |
| Working hour/month | 300d/m × 20h/d = 600h/m |
| Racking system | Three fixtures /rack |
| Racking operation | Manual |
| Equipment Usage Rate | 0.9 |
| Power supply | AC 3phase 380v 50hz |
| Control Power | AC220V 50Hz |
| Water supply | 2kg/cm²·G |
| Hot steam | 6kg/cm²·G |
| Compressor air | 6kg/cm²·G |
Process Tanks
| Process | Chemical Composition | Quantity |
|---|---|---|
| Degreasing | Free sulfuric acid 180±30 g/l | 1 Tank |
| Alkaline Etching | Free alkali 40-60g/l, Al³⁺ 30-120g/l | 2 Tanks |
| Neutralization | Free sulfuric acid 180±20g/l | 1 Tank |
| Anodising | Free sulfuric acid 140-180g/l, Al³⁺≤20g/l | 5 Tanks |
| Colouring | Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2 | 2 Tanks |
| Medium Temperature Sealing | PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7 g/l | 3 Tanks |
Treatment Process
- Degreasing
- 6 jigs(racks)/tank × 1 tank = 6 jigs(racks)
- Treatment time: 2-5 minutes
- Alkaline Etching
- 6 jigs(racks)/tank × 2 tanks = 12 jigs(racks)
- Treatment time: 3-15 minutes
- Neutralization
- 6 jigs(racks)/tank × 1 tank = 6 jigs(racks)
- Treatment time: 1-5 minutes
- Anodizing
- 3 jigs(racks)/tank × 5 tanks = 15 jigs(racks)
- Current density: 130A/m²
- Process time: 30 minutes
- Unprocess time: 10 minutes
- Total time: 40 minutes
- Average anodizing layer: 0.36×1.3×30×0.77 = 10.81µm
- Colouring
- Colour process: Mix Salts
- 2 jigs(racks)/tank × 1 tank = 2 jigs(racks)
- Current density: 70A
- Process time: 2-8 minutes
- Sealing
- Sealing method: Sealing at Medium or Normal Temperature
- 6 jigs(racks)/tank × 1 tank
- Process time: 10-15 minutes
Design Parameters and Settings
- Anodizing treatment area:
- Each anodizing process tank requires 40 minutes
- Total jigs(racks)/year: (2 racks × 5 tanks × 60 min/h) ÷ 40 min × 600 hours = 9000 jigs(racks)
- Design capacity: 50m²/jig(rack)
- Area treatment/year: 9000 jigs(racks) × 50m²/jig = 450,000m²
- Anodizing treatment weight:
- Monthly output: 450,000m² ÷ 350m²/T × 0.9 = 1157.1T ≥ 1000T
- Power consumption:
- Anodising Tank: 100m²/tank × 130A/m² ÷ 0.9 = 14,444A/tank
- Power Rectifier: 15,000A = 5 units
- Colouring tank: 100m²/tank × 70A/m² ÷ 0.9 = 7,777A/tank
- Colour Rectifier: 8,000A = 2 units
Process Chart Legend
| Code | Process |
|---|---|
| De | Degreasing |
| Rs | Rinsing |
| HW Rs | Hot Water Rinsing |
| AE | Alkaline Etching |
| Ne | Neutralization |
| An | Anodizing |
| Cl | Coloring |
| Sl | Sealing |
| MU | Material Unloading |
| Pc | Packing |
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Get in Touch
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Company
Guangdong MEI-AL Technology Co., Ltd.
Location
No. 1, Changgang North Road, Changhongling Industrial Park, Shishan Town, Nanhai City, Foshan City
Contact Person
rainbow