200T/month Oxidation Production Line with Remote Monitoring and 8-12µm Anodizing Film Thickness
Price:
RMB2,500,000-4,000,000/set
MOQ:
1set
Delivery Time:
180-200days
Brand:
MEI-AL
Product Description
200T/Month Oxidation Production Line With Remote Monitoring And Control
Production Description
- Anodizing production lines are designed with environmental considerations in mind
- As production needs grow, mini anodizing production lines can often be expanded with additional automation modules
- A mini anodizing production line can be integrated into a larger manufacturing process or assembly line
Process Tanks
| Process | Specifications | Quantity |
|---|---|---|
| Degreasing | Free sulfuric acid 180±30 g/l | 1 Tank |
| Alkaline Etching | Free alkali 40-60g/l, Al³⁺ 30-120g/l | 1 Tank |
| Neutralization | Free sulfuric acid 180±20g/l | 1 Tank |
| Anodising | Free sulfuric acid 140-180g/l, Al³⁺ ≤20g/l | 1 Tank |
| Colouring | Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2 | 1 Tank |
| Medium Temperature Sealing | PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7 g/l | 1 Tank |
Design Conditions
| Parameter | Specification |
|---|---|
| Alloy | Aluminium 6061 to 6063 or others |
| Anodizing film thickness | 10~12µm micron |
| Average coverage area | 350m²/T (ton) |
| Max aluminium profile length | 6500mm |
| Extrusion ratio | 2.5kg/m² |
| Working hours/month | 300d/m * 20h/d = 600h/m |
| Racking system | Two fixtures/rack |
| Racking operation | Manual |
| Equipment Usage Rate | 0.9 |
| Power supply | AC 3phase 380V 50Hz |
| Control Power | AC220V 50Hz |
| Water supply | 2kg/cm²*G |
| Hot steam | 6kg/cm²*G |
| Compressor air | 6kg/cm²*G |
Treatment Process
1. Degreasing
- 6 jig(rack)/tank * 1 tank = 6 jig(rack)
- Treatment time: 2-5min
2. Alkaline Etching
- 6 jig(rack)/tank * 2 tank = 12 jig(rack)
- Treatment time: 3-15min
3. Neutralization
- 6 jig(rack)/tank * 1 tank = 6 jig(rack)
- Treatment time: 1-5min
4. Anodizing
- 2 jig(rack)/tank * 1 tank = 2 jig(rack)
- Current density: 130A/m²
- Process time: 30min
- Unprocess time: 10min
- Total time: 30+10=40min
- Average anodizing layer: 0.36*1.3*30*0.77 = 10.81µm
5. Colour
- Colour process: Mix Salts
- Quantity: 2 jig(rack)/tank * 1 tank = 2 jig(rack)
- Current density: 70A
- Process time: 2-8min
6. Sealing
- Sealing method: Sealing at Medium or Normal Temperature
- Quantity: 6 jig(rack)/tank * 1 tank
- Process time: 10-15min
Design Parameters and Settings
1. Anodizing Treatment Area:
- Each anodizing process tank needs 40min, where total jig(rack)/year: (2 rack * 1 tank * 60min/h) ÷ 40min * 600 hour = 1800 jig(rack)
- Design 50m²/jig(rack). Where every tank is 100m²
- Area treatment/year: 1800 jig(rack) * 50m²/jig = 90000m²
2. Anodizing Treatment Weight:
- Monthly output: 90000m² ÷ 350m²/T * 0.9 = 231T ≥ 200T
3. Power Consumption:
- Anodising Tank: 100m²/tank * 130A/m² ÷ 0.9 = 14444A/tank
- Power Rectifier: 15000A = 1 unit
- Colouring tank: 100m²/tank * 70A/m² ÷ 0.9 = 7777A/tank
- Colour Rectifier: 8000A = 1 unit
Process Chart Legend
| Code | Description |
|---|---|
| De | Degreasing |
| Rs | Rinsing |
| HW Rs | Hot Water Rinsing |
| AE | Alkaline Etching |
| Ne | Neutralization |
| An | Anodizing |
| Cl | Coloring |
| Sl | Sealing |
| MU | Material Unloading |
| Pc | Packing |
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Company
Guangdong MEI-AL Technology Co., Ltd.
Location
No. 1, Changgang North Road, Changhongling Industrial Park, Shishan Town, Nanhai City, Foshan City
Contact Person
rainbow