850T/M Capacity Aluminum Anodizing Machine with Integrated Quality Control and 8-12µm Anodizing Film Thickness for Aluminum Profile Production Line
Price:
RMB8,500,000-10,500,000/set
MOQ:
1set
Delivery Time:
180-200days
Brand:
MEI-AL
Product Description
Integrated Control 850T/M Aluminum Anodizing Machine for Aluminum Profile Production Line
Product Overview
850T/M Aluminum Anodizing Machine for Aluminum Profile Production Line
- Anodizing production lines may incorporate robotic systems or automated material handling equipment to automate the loading and unloading of parts, improving efficiency and reducing the risk of human error.
- Advanced anodizing lines feature inline measurement systems, such as eddy current or capacitance-based sensors, to continuously monitor the thickness of the anodized coating during the process, enabling real-time adjustments and process optimization.
- Anodizing production lines can be equipped with advanced control systems that automatically adjust critical process parameters, like current density, temperature, and solution concentrations, based on feedback from inline measurement systems and predefined control algorithms.
Design Conditions
| Alloy | Aluminium 6061 to 6063 or others |
| Anodizing film thickness | 10~12µm micron |
| Average coverage area | 350m²/T (ton) |
| Max aluminium profile length | 6500mm |
| Extrusion ratio | 2.5kg/m² |
| Working hour/month | 300d/m x 20h/d = 600h/m |
| Racking system | Two fixtures/rack |
| Racking operation | Manual |
| Equipment Usage Rate | 0.9 |
| Power supply | AC 3phase 380V 50Hz |
| Control Power | AC220V 50Hz |
| Water supply | 2kg/cm²*G |
| Hot steam | 6kg/cm²*G |
| Compressor air | 6kg/cm²*G |
Process Tanks
| Process | Specifications | Quantity |
|---|---|---|
| Degreasing | Free sulfuric acid 180±30 g/l | 1 Tank |
| Alkaline Etching | Free alkali 40-60g/l, Al³⁺ 30-120g/l | 2 Tanks |
| Neutralization | Free sulfuric acid 180±20g/l | 1 Tank |
| Anodising | Free sulfuric acid 140-180g/l, Al³⁺≤20g/l | 3 Tanks |
| Colouring | Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2 | 1 Tank |
| Medium Temperature Sealing | PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7 g/l | 1 Tank |
Treatment Process Details
Degreasing:
- 6 jig(rack)/tank x 1 tank = 6 jig(rack)
- Treatment time: 2-5min
Alkaline Etching:
- 6 jig(rack)/tank x 2 tanks = 12 jig(rack)
- Treatment time: 3-15min
Neutralization:
- 6 jig(rack)/tank x 1 tank = 6 jig(rack)
- Treatment time: 1-5min
Anodizing:
- 2 jig(rack)/tank x 3 tanks = 6 jig(rack)
- Current density: 130A/m²
- Process time: 26min
- Unprocess time: 7min
- Total time: 26+7=33min
- Average anodizing layer: 0.36*1.3*26*0.77 = 9.4µm
Colouring:
- Colour process: Mix Salts
- Quantity: 2 jig(rack)/tank x 1 tank = 2 jig(rack)
- Current density: 70A
- Process time: 2-8min
Sealing:
- Sealing method: Sealing at Medium or Normal Temperature
- Quantity: 6 jig(rack)/tank x 1 tank
- Process time: 10-15min
Design Parameters and Settings
Anodizing Treatment Area:
- Each anodizing process tank needs 33min, where total jig(rack)/year: (2 rack x 3 tank x 60min/h) ÷ 33min x 600 hour = 6545 jig(rack)
- Design 51.4m²/jig(rack). Where every tank is 102.8m²
- Area treatment/year: 6545 jig(rack) x 51.4m²/jig = 336,413m²
Anodizing Treatment Weight:
Monthly output: 336,413m² ÷ 350m²/T x 0.9 = 865T ≥ 850T
Power Consumption:
- Anodising Tank: 100m²/tank x 130A/m² ÷ 0.9 = 14,444A/tank
- Power Rectifier: 15000A = 3 units
- Colouring tank: 100m²/tank × 70A/m² ÷ 0.9 = 7,777A/tank
- Colour Rectifier: 8000A = 1 unit
Process Chart Legend
Process abbreviations and descriptions:
| De | Degreasing |
| Rs | Rinsing |
| HW Rs | Hot Water Rinsing |
| AE | Alkaline Etching |
| Ne | Neutralization |
| An | Anodizing |
| Cl | Coloring |
| Sl | Sealing |
| MU | Material Unloading |
| Pc | Packing |
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Company
Guangdong MEI-AL Technology Co., Ltd.
Location
No. 1, Changgang North Road, Changhongling Industrial Park, Shishan Town, Nanhai City, Foshan City
Contact Person
rainbow