High Capacity Aluminum Anodizing Equipment with 500 Tons/Month Output and Fully Automated Operation for 6500mm Profiles
Price:
Customized Price
MOQ:
1set
Delivery Time:
180-200days
Brand:
MEI-AL
Product Description
High Capacity Aluminum Anodizing Equipment 500 Tons / Month
coloring equipment
electicphosis
High-Capacity Aluminum Anodizing Equipment - 500 Tons/Month
Our Aluminum Anodizing Line is a fully automated, industrial-grade surface treatment system designed for high-volume processing of aluminum profiles, sheets, and components. Engineered for precision and efficiency, the line integrates advanced oxidation technology, smart controls, and sustainable practices to deliver 500 metric tons/month of consistently anodized aluminum products.
Equipment Configuration
Pre-Treatment Module
- Degreasing Tanks: Alkaline and acid cleaning systems with ultrasonic agitation
- Etching Station: Controlled NaOH bath for uniform surface texture (Ra 0.2-2.5 μm)
- Desmutting Unit: Nitric acid-based neutralization for alloy-specific treatment
- Rinsing System: 4-stage cascading water flow (10 m³/hr capacity)
Anodizing Module
- Oxidation Tanks:
- Material: PP/CPVC construction with titanium cooling coils
- Capacity: 12,000L (6-tank series for continuous processing)
- Temperature Control: ±0.5°C accuracy (15-25°C)
- Power Supply:
- Rectifier: 20,000A/50V DC, pulse-capable
- Current Density: 1.2-3.5 A/dm² (adjustable)
Coloring & Sealing Module
- Dyeing Tanks: Automated dip system for organic/inorganic dyes (RAL color matching)
- Sealing Stations:
- Nickel acetate sealing (80-95°C)
- Cold sealing options (25-30°C)
- Waste Recovery: Reverse osmosis (RO) unit for dye reuse
Automation & Control
- PLC System: Semens S7-1500 with HMI touchscreen
- Smart Sensors: Real-time monitoring of pH, conductivity, temperature
- Data Logging: Batch tracking and parameter recording (ISO 9001 compliant)
Key Technical Parameters
| Parameter | Specification |
|---|---|
| Workpiece Size | Max 8m (L) * 1.8m (W) * 0.5m (H) |
| Line Speed | 0.5-3.0 m/min (adjustable) |
| Coating Thickness | 5-50 μm (standard), up to 100 μm |
| Energy Consumption | ≤4.2 kWh/ton (optimized mode) |
| Water Usage | ≤8 m³/ton (closed-loop recycling) |
| Defect Rate | ≤0.3% (AI vision inspection) |
Performance Highlights
- High Throughput: Processes 25-30 tons/day (24/7 operation)
- Precision Engineering:
- ±2 μm coating uniformity
- Automatic voltage compensation for complex geometries
- Sustainability Features:
- Waste acid regeneration (85% recovery rate)
- VOC-free dyeing technology
- Smart Maintenance:
- Predictive diagnostics for pumps and rectifiers
- Self-cleaning filtration systems
Applications
- Aerospace structural components
- Automotive trim and heat sinks
- Architectural curtain walls and fenestration
- Consumer electronics housings
Service Package
- Installation: On-site commissioning <6 weeks
- Training: 40-hour operator certification program
- Warranty: 1 years for critical components
- Support: Remote troubleshooting via IoT platform
Why Invest in This Line?
- ROI-Driven: ≤18-month payback period at 80% utilization
- Future-Ready: IoT-enabled for Industry 4.0 integration
- Scalable: Modular design allows 30% capacity expansion
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Guangdong MEI-AL Technology Co., Ltd.
Location
No. 1, Changgang North Road, Changhongling Industrial Park, Shishan Town, Nanhai City, Foshan City
Contact Person
rainbow