1000 Ton/month Manual Anodizing Production Line with 8-12µm Film Thickness and 6500mm Max Profile Length
Price:
RMB9,000,000-11,000,000/set
MOQ:
1set
Delivery Time:
180-200days
Brand:
MEI-AL
Product Description
1000 Ton Manual Anodizing Production Line 8µM - 25µM Micron
1000T/month Manual Anodizing Production Line for aluminum profile anodizing processing.
Design Parameters
Equipment Name
Control Horizontal Anodizing LineOutput: 1000T/Month
Model Specifications
- Model: Horizontal U mode
- Operation style: Semiautomatic or Automatic
- Racking method: Manual racking system
Design Conditions
| Alloy | Aluminium 6061 to 6063 or others |
| Anodizing film thickness | 10~12µm micron |
| Average coverage area | 350m²/T (ton) |
| Max aluminum profile length | 6500mm |
| Extrusion ratio | 2.5kg/m² |
| Working hours/month | 300d/m × 20h/d = 600h/m |
| Racking system | Three fixtures /rack |
| Racking operation | Manual |
| Equipment Usage Rate | 0.9 |
| Power supply | AC 3phase 380V 50Hz |
| Control Power | AC220V 50Hz |
| Water supply | 2kg/cm²*G |
| Hot steam | 6kg/cm²*G |
| Compressor air | 6kg/cm²*G |
Process Tanks Configuration
| Process | Chemical Composition | Quantity |
|---|---|---|
| Degreasing | Free sulfuric acid 180±30 g/l | 1 Tank |
| Alkaline Etching | Free alkali 40-60g/l, Al³⁺ 30-120g/l | 2 Tanks |
| Neutralization | Free sulfuric acid 180±20g/l | 1 Tank |
| Anodising | Free sulfuric acid 140-180g/l, Al³⁺≤20g/l | 5 Tanks |
| Colouring | Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2 | 2 Tanks |
| Medium Temperature Sealing | PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7 g/l | 3 Tanks |
Treatment Process Details
Degreasing
- Capacity: 6 jigs(rack)/tank × 1 tank = 6 jigs(rack)
- Treatment time: 2-5 minutes
Alkaline Etching
- Capacity: 6 jigs(rack)/tank × 2 tanks = 12 jigs(rack)
- Treatment time: 3-15 minutes
Neutralization
- Capacity: 6 jigs(rack)/tank × 1 tank = 6 jigs(rack)
- Treatment time: 1-5 minutes
Anodizing
- Capacity: 3 jigs(rack)/tank × 5 tanks = 15 jigs(rack)
- Current density: 130A/m²
- Process time: 30 minutes
- Unprocess time: 10 minutes
- Total time: 40 minutes
Average anodizing layer: 0.36 × 1.3 × 30 × 0.77 = 10.81µm
Colouring
- Colour process: Mix Salts
- Capacity: 2 jigs(rack)/tank × 1 tank = 2 jigs(rack)
- Current density: 70A
- Process time: 2-8 minutes
Sealing
- Sealing method: Sealing at Medium or Normal Temperature
- Capacity: 6 jigs(rack)/tank × 1 tank
- Process time: 10-15 minutes
Design Parameters and Settings
Anodizing Treatment Area
- Each anodizing process tank requires 40min
- Total jigs(rack)/year: (2rack × 5 tank × 60min/h) ÷ 40min × 600 hour = 9000 jigs(rack)
- Design capacity: 50m²/jig(rack)
- Area treatment/year: 9000 jigs(rack) × 50m²/jig = 450,000m²
Anodizing Treatment Weight
Monthly output: 450,000m² ÷ 350m²/T × 0.9 = 1157.1T ≥ 1000T
Power Consumption
- Anodising Tank: 100m²/tank × 130A/m² ÷ 0.9 = 14444A/tank
- Power Rectifier: 15000A = 5 units
- Colouring tank: 100m²/tank × 70A/m² ÷ 0.9 = 7777A/tank
- Colour Rectifier: 8000A = 2 units
Process Chart
Process abbreviations: De = Degreasing, Rs = Rinsing, HW Rs = Hot Water Rinsing,
AE = Alkaline Etching, Ne = Neutralization, An = Anodizing, Cl = Coloring,
Sl = Sealing, MU = Material Unloading, Pc = Packing
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Get in Touch
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Company
Guangdong MEI-AL Technology Co., Ltd.
Location
No. 1, Changgang North Road, Changhongling Industrial Park, Shishan Town, Nanhai City, Foshan City
Contact Person
rainbow