1000 Ton/month Output 8-12µm Film Thickness 6500mm Max Profile Length Anodizing Production Line Equipment
Price:
RMB9,000,000-11,000,000/set
MOQ:
1set
Delivery Time:
180-200days
Brand:
MEI-AL
Product Description
1000 Ton Manual Anodizing Production Line 8µM - 25µM Micron
1000T/month Manual Anodizing Production Line for aluminum anodizing processes with film thickness range of 8-25 microns.
Equipment Specifications
| Parameter | Specification |
|---|---|
| Equipment Name | Control Horizontal Anodizing Line |
| Output Capacity | 1000 Tons/Month |
| Model Type | Horizontal U Mode |
| Operation Style | Semiautomatic or Automatic |
| Racking Method | Manual Racking System |
Design Conditions
| Parameter | Specification |
|---|---|
| Aluminum Alloy | 6061 to 6063 or others |
| Anodizing Film Thickness | 10-12µm micron |
| Average Coverage Area | 350m²/Ton |
| Max Profile Length | 6500mm |
| Extrusion Ratio | 2.5kg/m² |
| Working Hours | 300 days/month × 20 hours/day = 600 hours/month |
| Racking System | Three fixtures per rack |
| Equipment Usage Rate | 0.9 |
| Power Supply | AC 3-phase 380V 50Hz |
| Control Power | AC220V 50Hz |
| Water Supply | 2kg/cm²*G |
| Hot Steam | 6kg/cm²*G |
| Compressor Air | 6kg/cm²*G |
Process Tank Configuration
| Process | Chemical Composition | Quantity |
|---|---|---|
| Degreasing | Free sulfuric acid 180±30 g/l | 1 Tank |
| Alkaline Etching | Free alkali 40-60g/l, Al³⁺ 30-120g/l | 2 Tanks |
| Neutralization | Free sulfuric acid 180±20g/l | 1 Tank |
| Anodising | Free sulfuric acid 140-180g/l, Al³⁺ ≤20g/l | 5 Tanks |
| Colouring | Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2 | 2 Tanks |
| Medium Temperature Sealing | PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7 g/l | 3 Tanks |
Treatment Process Details
Degreasing
- Capacity: 6 jigs (racks) per tank × 1 tank = 6 jigs
- Treatment Time: 2-5 minutes
Alkaline Etching
- Capacity: 6 jigs (racks) per tank × 2 tanks = 12 jigs
- Treatment Time: 3-15 minutes
Neutralization
- Capacity: 6 jigs (racks) per tank × 1 tank = 6 jigs
- Treatment Time: 1-5 minutes
Anodizing
- Capacity: 3 jigs (racks) per tank × 5 tanks = 15 jigs
- Current Density: 130A/m²
- Process Time: 30 minutes
- Unprocess Time: 10 minutes
- Total Time: 40 minutes
- Average Anodizing Layer: 10.81µm
Colouring
- Colour Process: Mix Salts
- Capacity: 2 jigs (racks) per tank × 1 tank = 2 jigs
- Current Density: 70A
- Process Time: 2-8 minutes
Sealing
- Sealing Method: Medium or Normal Temperature Sealing
- Capacity: 6 jigs (racks) per tank × 1 tank
- Process Time: 10-15 minutes
Design Parameters and Capacity
Anodizing Treatment Area
- Total jigs per year: 9,000 jigs (racks)
- Design capacity: 50m² per jig (rack)
- Area treatment per year: 450,000m²
Anodizing Treatment Weight
- Monthly output: 1,157.1 Tons ≥ 1,000 Tons design capacity
Power Consumption
- Anodising Tank: 100m²/tank × 130A/m² ÷ 0.9 = 14,444A per tank
- Power Rectifier: 15,000A = 5 units
- Colouring Tank: 100m²/tank × 70A/m² ÷ 0.9 = 7,777A per tank
- Colour Rectifier: 8,000A = 2 units
Process Chart Legend
Process Abbreviations:
- De = Degreasing
- Rs = Rinsing
- HW Rs = Hot Water Rinsing
- AE = Alkaline Etching
- Ne = Neutralization
- An = Anodizing
- Cl = Coloring
- Sl = Sealing
- MU = Material Unloading
- Pc = Packing
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Get in Touch
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Company
Guangdong MEI-AL Technology Co., Ltd.
Location
No. 1, Changgang North Road, Changhongling Industrial Park, Shishan Town, Nanhai City, Foshan City
Contact Person
rainbow