550T/Month Output Horizontal Mode Automated Anodizing Line with 8-12µm Anodizing Film Thickness
Price:
RMB5,500,000-7,500,000/set
MOQ:
1set
Delivery Time:
180-200days
Brand:
MEI-AL
Product Description
550T/Month Automated Anodizing Line 380V - 415V Horizontal Mode
An automated anodizing line is a comprehensive system designed for the efficient and consistent anodizing of metal parts or components in an industrial setting. The system typically begins with a pre-treatment stage where metal parts undergo cleaning and surface preparation, then transports them through a conveyor system to the anodizing tanks.
Design Conditions
| Parameter | Specification |
|---|---|
| Alloy | Aluminium 6061 to 6063 or others |
| Anodizing Film Thickness | 10~12µm micron |
| Average Coverage Area | 400m²/T (ton) |
| Max Aluminium Profile Length | 6500mm |
| Extrusion Ratio | 2.5kg/m² |
| Working Hours | 300d/m * 20h/d = 600h/m |
| Racking System | Three fixtures/rack |
| Racking Operation | Manual |
| Equipment Usage Rate | 0.9 |
| Power Supply | AC 3-phase 380V 50Hz |
| Control Power | AC220V 50Hz |
| Water Supply | 2kg/cm²*G |
| Hot Steam | 6kg/cm²*G |
| Compressor Air | 6kg/cm²*G |
Process Tanks
| Process | Chemical Composition | Quantity |
|---|---|---|
| Degreasing | Free sulfuric acid 180±30 g/l | 1 Tank |
| Alkaline Etching | Free alkali 40-60g/l, Al³⁺ 30-120g/l | 2 Tanks |
| Neutralization | Free sulfuric acid 180±20g/l | 1 Tank |
| Anodising | Free sulfuric acid 140-180g/l, Al³⁺≤20g/l | 3 Tanks |
| Colouring | Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2 | 1 Tank |
| Medium Temperature Sealing | PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7 g/l | 1 Tank |
Treatment Process Details
Degreasing
Capacity: 6 jigs (racks)/tank * 1 tank = 6 jigs
Treatment Time: 2-5 minutes
Alkaline Etching
Capacity: 6 jigs (racks)/tank * 2 tanks = 12 jigs
Treatment Time: 3-15 minutes
Neutralization
Capacity: 6 jigs (racks)/tank * 1 tank = 6 jigs
Treatment Time: 1-5 minutes
Anodizing
Capacity: 2 jigs (racks)/tank * 3 tanks = 6 jigs
Current Density: 130A/m²
Process Time: 30 minutes
Unprocess Time: 8 minutes
Total Time: 38 minutes
Average Anodizing Layer: 10.81µm
Colouring
Colour Process: Mix Salts
Capacity: 2 jigs (racks)/tank * 1 tank = 2 jigs
Current Density: 70A
Process Time: 2-8 minutes
Sealing
Sealing Method: Medium or Normal Temperature Sealing
Capacity: 6 jigs (racks)/tank * 1 tank
Process Time: 10-15 minutes
Design Parameters and Settings
Anodizing Treatment Area
Total jigs (racks)/year: (2 racks * 3 tanks * 60min/h) ÷ 38min * 600 hours = 5,684 jigs
Design: 44.3m²/jig (rack) - Each tank: 88m²
Area treatment/year: 5,684 jigs * 44.3m²/jig = 251,801m²
Anodizing Treatment Weight
Monthly Output: 251,801m² ÷ 400m²/T * 0.9 = 566T ≥ 550T
Power Consumption
Anodising Tank: 100m²/tank * 130A/m² ÷ 0.9 = 14,444A/tank
Power Rectifier: 15,000A = 3 units
Colouring Tank: 100m²/tank * 80A/m² ÷ 0.9 = 8,888A/tank
Colour Rectifier: 12,000A = 1 unit
Process Chart Legend
- De = Degreasing
- Rs = Rinsing
- HW Rs = Hot Water Rinsing
- AE = Alkaline Etching
- Ne = Neutralization
- An = Anodizing
- Cl = Coloring
- Sl = Sealing
- MU = Material Unloading
- Pc = Packing
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Get in Touch
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Company
Guangdong MEI-AL Technology Co., Ltd.
Location
No. 1, Changgang North Road, Changhongling Industrial Park, Shishan Town, Nanhai City, Foshan City
Contact Person
rainbow