750T/M Capacity Horizontal Anodizing Line with 6500mm Max Profile Length and 10-12µm Film Thickness
Price:
customized price
MOQ:
1 set
Delivery Time:
60-90day
Brand:
MEIAL-001
Product Description
750T/M Capacity Horizontal Anodizing Line with 6500mm Max Profile Length and 10-12µm Film Thickness
Automatic Anodizing & Coloring & Electrophoresis Line for Aluminum Profiles. Semi-automatic and automatic operation capable horizontal anodizing line designed for high-volume aluminum processing.
Equipment Specifications
| Specification | Details |
|---|---|
| Equipment Name | Control Horizontal Anodizing Line |
| Monthly Output | 750 tons |
| Model Type | Horizontal U Mode |
| Operation Mode | Semi-automatic or Automatic |
| Racking Method | Manual Racking System |
Design Conditions
- Aluminum Alloy: 6061 to 6063 or others
- Anodizing Film Thickness: 10-12µm
- Average Coverage Area: 350m² per ton
- Maximum Profile Length: 6500mm
- Extrusion Ratio: 2.5kg/m²
- Working Hours: 300 days/month * 20 hours/day = 600 hours/month
- Racking System: Two fixtures per rack
- Racking Operation: Manual
- Equipment Usage Rate: 0.9
- Power Supply: AC 3-phase 380V 50Hz
- Control Power: AC220V 50Hz
- Water Supply: 2kg/cm²*G
- Hot Steam: 6kg/cm²*G
- Compressed Air: 6kg/cm²*G
Process Tank Configuration
- Degreasing (Free sulfuric acid 180±30 g/l) - 1 Tank
- Alkaline Etching (Free alkali 40-60g/l, Al³⁺ 30-120g/l) - 2 Tanks
- Neutralization (Free sulfuric acid 180±20g/l) - 1 Tank
- Anodizing (Free sulfuric acid 140-180g/l, Al³⁺≤20g/l) - 3 Tanks
- Colouring (Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2) - 1 Tank
- Medium Temperature Sealing (PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7 g/l) - 1 Tank
Treatment Process Details
Degreasing
Capacity: 6 racks per tank * 1 tank = 6 racks
Treatment Time: 2-5 minutes
Alkaline Etching
Capacity: 6 racks per tank * 2 tanks = 12 racks
Treatment Time: 3-15 minutes
Neutralization
Capacity: 6 racks per tank * 1 tank = 6 racks
Treatment Time: 1-5 minutes
Anodizing
Capacity: 2 racks per tank * 3 tanks = 6 racks
Current Density: 130A/m²
Process Time: 30 minutes
Total Time: 40 minutes
Average Anodizing Layer: 10.81µm
Colouring
Process: Mix Salts
Capacity: 2 racks per tank * 1 tank = 2 racks
Current Density: 70A
Process Time: 2-8 minutes
Sealing
Method: Medium or Normal Temperature Sealing
Capacity: 6 racks per tank * 1 tank
Process Time: 10-15 minutes
Design Parameters & Settings
Anodizing Treatment Area:
Annual Capacity: 308,340 m²
Monthly Output: 792 tons (≥750 tons design capacity)
Power Consumption:
Anodizing Tank: 100m²/tank * 130A/m² ÷ 0.9 = 14,444A per tank
Power Rectifier: 15,000A * 3 units
Coloring Tank: 100m²/tank * 70A/m² ÷ 0.9 = 7,777A per tank
Color Rectifier: 8,000A * 1 unit
Process Flow Chart
Process abbreviations: De = Degreasing, Rs = Rinsing, HW Rs = Hot Water Rinsing, AE = Alkaline Etching, Ne = Neutralization, An = Anodizing, Cl = Coloring, Sl = Sealing, MU = Material Unloading, Pc = Packing
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Guangdong MEI-AL Technology Co., Ltd.
Location
No. 1, Changgang North Road, Changhongling Industrial Park, Shishan Town, Nanhai City, Foshan City
Contact Person
rainbow