150 T/month Capacity Oxidation Production Line with 6500mm Max Profile Length and 8-12µm Anodizing Film Thickness
Price:
RMB2,000,000-2,500,000/set
MOQ:
1set
Delivery Time:
180-200days
Brand:
MEI-AL
Product Description
150 T/month Oxidation Production Line And Max Profile Length 6500mm
Product Overview
150 T/month Oxidation Production Line with maximum aluminum profile length of 6500mm
Key Features
- Proper ventilation system to control fumes and ensure safe working environment
- Integrated inspection stations and quality control measures
- Designed for handling hazardous chemicals and electrical currents safely
Design Specifications
| Parameter | Specification |
|---|---|
| Alloy | Aluminum 6061 to 6063 or others |
| Anodizing Film Thickness | 10~12µm micron |
| Average Coverage Area | 400m²/T (ton) |
| Max Aluminum Profile Length | 6500mm |
| Extrusion Ratio | 2.5kg/m² |
| Working Hours | 300d/m × 20h/d = 600h/m |
| Racking System | Two fixtures /rack |
| Racking Operation | Manual |
| Equipment Usage Rate | 0.9 |
| Power Supply | AC 3phase 380V 50Hz |
| Control Power | AC220V 50Hz |
| Water Supply | 2kg/cm²*G |
| Hot Steam | 6kg/cm²*G |
| Compressor Air | 6kg/cm²*G |
Process Tanks Configuration
- Degreasing (Free sulfuric acid 180±30 g/l) - 1 Tank
- Alkaline Etching (Free alkali 40-60g/l, Al³⁺ 30-120g/l) - 1 Tank
- Neutralization (Free sulfuric acid 180±20g/l) - 1 Tank
- Anodising (Free sulfuric acid 140-180g/l, Al³⁺≤20g/l) - 1 Tank
- Colouring (Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2) - 1 Tank
- Medium Temperature Sealing (PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7 g/l) - 1 Tank
Treatment Process Details
Degreasing: 6 jigs/tank × 1 tank = 6 jigs, Treatment time: 2-5min
Alkaline Etching: 6 jigs/tank × 2 tanks = 12 jigs, Treatment time: 3-15min
Neutralization: 6 jigs/tank × 1 tank = 6 jigs, Treatment time: 1-5min
Anodizing: 2 jigs/tank × 1 tank = 2 jigs, Current density: 130A/m², Process time: 30min, Unprocess time: 10min, Total time: 40min
Average anodizing layer: 0.36 × 1.3 × 30 × 0.77 = 10.81µm
Colouring: 2 jigs/tank × 1 tank = 2 jigs, Process: Mix Salts, Current density: 70A, Process time: 2-8min
Sealing: 6 jigs/tank × 1 tank, Method: Medium or Normal Temperature Sealing, Process time: 10-15min
Design Parameters
Anodizing Treatment Area:
- Total jigs/year: (2 rack × 1 tank × 60min/h) ÷ 40min × 600 hour = 1800 jigs
- Design: 42.9m²/jig, Each tank: 85.8m²
- Area treatment/year: 1800 jigs × 42.9m²/jig = 77,220m²
Anodizing Treatment Weight: Monthly output: 77,220m² ÷ 400m²/T × 0.9 = 174T ≥ 150T
Power Consumption:
- Anodising Tank: 100m²/tank × 130A/m² ÷ 0.9 = 14,444A/tank, Power Rectifier: 15,000A = 1 unit
- Colouring Tank: 100m²/tank × 70A/m² ÷ 0.9 = 7,777A/tank, Colour Rectifier: 8,000A = 1 unit
Process Flow Chart
Process Abbreviations:
- De = Degreasing
- Rs = Rinsing, HW Rs = Hot Water Rinsing
- AE = Alkaline Etching
- Ne = Neutralization
- An = Anodizing
- Cl = Coloring
- Sl = Sealing
- MU = Material Unloading
- Pc = Packing
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Company
Guangdong MEI-AL Technology Co., Ltd.
Location
No. 1, Changgang North Road, Changhongling Industrial Park, Shishan Town, Nanhai City, Foshan City
Contact Person
rainbow