200T/month Capacity Oxidation Production Line with Remote Monitoring and Control for 10-25µm Anodizing Film Thickness
Price:
RMB2,500,000-4,000,000/set
MOQ:
1set
Delivery Time:
180-200days
Brand:
MEI-AL
Product Description
200T/Month Oxidation Production Line with Remote Monitoring and Control
This advanced anodizing production line features remote monitoring and control capabilities, designed for 10-25µm anodizing film thickness with a monthly capacity of 200 tons.
Key Specifications: Anodizing film thickness: 10-25µm micron | Maximum profile length: 6500mm | Monthly capacity: 200 tons
Production Features
- Environmentally conscious design with integrated environmental considerations
- Modular expansion capability for growing production needs
- Seamless integration into larger manufacturing processes or assembly lines
Process Tanks Configuration
| Process | Specifications | Quantity |
|---|---|---|
| Degreasing | Free sulfuric acid 180±30 g/l | 1 Tank |
| Alkaline Etching | Free alkali 40-60g/l, Al³⁺ 30-120g/l | 1 Tank |
| Neutralization | Free sulfuric acid 180±20g/l | 1 Tank |
| Anodising | Free sulfuric acid 140-180g/l, Al³⁺ ≤20g/l | 1 Tank |
| Colouring | Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2 | 1 Tank |
| Medium Temperature Sealing | PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7 g/l | 1 Tank |
Design Conditions
| Parameter | Specification |
|---|---|
| Alloy | Aluminium 6061 to 6063 or others |
| Anodizing film thickness | 10-25µm micron |
| Average coverage area | 350m²/T (ton) |
| Max aluminium profile length | 6500mm |
| Extrusion ratio | 2.5kg/m² |
| Working hours/month | 300d/m * 20h/d = 600h/m |
| Racking system | Two fixtures/rack |
| Racking operation | Manual |
| Equipment Usage Rate | 0.9 |
| Power supply | AC 3phase 380V 50Hz |
| Control Power | AC220V 50Hz |
| Water supply | 2kg/cm²*G |
| Hot steam | 6kg/cm²*G |
| Compressor air | 6kg/cm²*G |
Treatment Process Details
1. Degreasing
Capacity: 6 jig(rack)/tank × 1 tank = 6 jig(rack)
Treatment time: 2-5min
Capacity: 6 jig(rack)/tank × 1 tank = 6 jig(rack)
Treatment time: 2-5min
2. Alkaline Etching
Capacity: 6 jig(rack)/tank × 2 tank = 12 jig(rack)
Treatment time: 3-15min
Capacity: 6 jig(rack)/tank × 2 tank = 12 jig(rack)
Treatment time: 3-15min
3. Neutralization
Capacity: 6 jig(rack)/tank × 1 tank = 6 jig(rack)
Treatment time: 1-5min
Capacity: 6 jig(rack)/tank × 1 tank = 6 jig(rack)
Treatment time: 1-5min
4. Anodizing
Capacity: 2 jig(rack)/tank × 1 tank = 2 jig(rack)
Current density: 130A/m²
Process time: 30min
Unprocess time: 10min
Total time: 30+10=40min
Average anodizing layer: 0.36×1.3×30×0.77 = 10.81µm
Capacity: 2 jig(rack)/tank × 1 tank = 2 jig(rack)
Current density: 130A/m²
Process time: 30min
Unprocess time: 10min
Total time: 30+10=40min
Average anodizing layer: 0.36×1.3×30×0.77 = 10.81µm
5. Colour
Colour process: Mix Salts
Capacity: 2 jig(rack)/tank × 1 tank = 2 jig(rack)
Current density: 70A
Process time: 2-8min
Colour process: Mix Salts
Capacity: 2 jig(rack)/tank × 1 tank = 2 jig(rack)
Current density: 70A
Process time: 2-8min
6. Sealing
Sealing method: Sealing at Medium or Normal Temperature
Capacity: 6 jig(rack)/tank × 1 tank
Process time: 10-15min
Sealing method: Sealing at Medium or Normal Temperature
Capacity: 6 jig(rack)/tank × 1 tank
Process time: 10-15min
Design Parameters and Settings
Anodizing Treatment Area:
Each anodizing process tank requires 40min
Total jig(rack)/year: (2 rack × 1 tank × 60min/h) ÷ 40min × 600 hour = 1800 jig(rack)
Design: 50m²/jig(rack) - Each tank is 100m²
Area treatment/year: 1800 jig(rack) × 50m²/jig = 90,000m²
Each anodizing process tank requires 40min
Total jig(rack)/year: (2 rack × 1 tank × 60min/h) ÷ 40min × 600 hour = 1800 jig(rack)
Design: 50m²/jig(rack) - Each tank is 100m²
Area treatment/year: 1800 jig(rack) × 50m²/jig = 90,000m²
Anodizing Treatment Weight:
Monthly output: 90,000m² ÷ 350m²/T × 0.9 = 231T ≥ 200T
Monthly output: 90,000m² ÷ 350m²/T × 0.9 = 231T ≥ 200T
Power Consumption:
Anodising Tank: 100m²/tank × 130A/m² ÷ 0.9 = 14,444A/tank
Power Rectifier: 15,000A = 1 unit
Colouring Tank: 100m²/tank × 70A/m² ÷ 0.9 = 7,777A/tank
Colour Rectifier: 8,000A = 1 unit
Anodising Tank: 100m²/tank × 130A/m² ÷ 0.9 = 14,444A/tank
Power Rectifier: 15,000A = 1 unit
Colouring Tank: 100m²/tank × 70A/m² ÷ 0.9 = 7,777A/tank
Colour Rectifier: 8,000A = 1 unit
Process Chart Legend
| Code | Process |
|---|---|
| De | Degreasing |
| Rs | Rinsing |
| HW Rs | Hot Water Rinsing |
| AE | Alkaline Etching |
| Ne | Neutralization |
| An | Anodizing |
| Cl | Coloring |
| Sl | Sealing |
| MU | Material Unloading |
| Pc | Packing |
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Company
Guangdong MEI-AL Technology Co., Ltd.
Location
No. 1, Changgang North Road, Changhongling Industrial Park, Shishan Town, Nanhai City, Foshan City
Contact Person
rainbow