MEIAL Horizontal Anodizing Production Line for Aluminum Profile with 6500mm Max Length and 1000 T/month Output
Price:
RMB9,000,000-11,000,000/set
MOQ:
1set
Delivery Time:
180-200days
Brand:
MEI-AL
Product Description
MEIAL Horizontal Anodizing Production Line Equipment For Aluminum Profile
MEIAL Horizontal Anodizing Production line equipment for Aluminum Profile
Production Description
- Anodizing production line incorporate intelligent maintenance systems, such as predictive and condition-based monitoring, to anticipate equipment failures and optimize maintenance schedules.
- The anodizing production line collects and analyzes a large amount of data from its processes to generate detailed reports, performance dashboards, and data-driven decisions.
- The anodizing production line works closely with customers and design teams during the product development phase to ensure optimal part design and material selection for effective and efficient anodizing.
Design Condition
| Parameter | Specification |
|---|---|
| Alloy | Aluminium 6061 to 6063 or others |
| Anodizing film thickness | 10~12µm micron |
| Average coverage area | 350m²/T (ton) |
| Max aluminium profile length | 6500mm |
| Extrusion ratio | 2.5kg/m² |
| Working hour/month | 300d/m x 20h/d = 600h/m |
| Racking system | Three fixtures /rack |
| Racking operation | Manual |
| Equipment Usage Rate | 0.9 |
| Power supply | AC 3phase 380v 50hz |
| Control Power | AC220V 50Hz |
| Water supply | 2kg/cm²*G |
| Hot steam | 6kg/cm²*G |
| Compressor air | 6kg/cm²*G |
Process Tank Configuration
| Process | Specification | Quantity |
|---|---|---|
| Degreasing Free sulfuric acid 180±30 g/l |
1 Tank | |
| Alkaline Etching Free alkali 40-60g/l, Al³⁺ 30-120g/l |
2 Tanks | |
| Neutralization Free sulfuric acid 180±20g/l |
1 Tank | |
| Anodising Free sulfuric acid 140-180g/l, Al³⁺≤20g/l |
5 Tanks | |
| Colouring Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2 |
2 Tanks | |
| Medium Temperature Sealing PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7 g/l |
3 Tanks |
Treatment Process Details
1. Degreasing
- 6 jig(rack)/tank × 1 tank = 6 jig(rack)
- Treatment time: 2-5min
2. Alkaline Etching
- 6 jig(rack)/tank × 2 tanks = 12 jig(rack)
- Treatment time: 3-15min
3. Neutralization
- 6 jig(rack)/tank × 1 tank = 6 jig(rack)
- Treatment time: 1-5min
4. Anodizing
- 3 jig(rack)/tank × 5 tanks = 15 jig(rack)
- Current density: 130A/m²
- Process time: 30min
- Unprocess time: 10min
- Total time: 30+10=40min
- Average anodizing layer: 0.36×1.3×30×0.77 = 10.81µm
5. Colour 1
- Colour process: Mix Salts
- Quantity: 2 jig(rack)/tank × 1 tank = 2 jig(rack)
- Current density: 70A
- Process time: 2-8min
6. Sealing
- Sealing method: Sealing at Medium or Normal Temperature
- Quantity: 6 jig(rack)/tank × 1 tank
- Process time: 10-15min
Design Parameter and Setting
1. Anodizing Treatment Area
- Each anodizing process tank needs 40min, where total jig(rack)/year: (2 rack × 5 tank × 60min/h) ÷ 40min × 600 hour = 9000 jig(rack)
- Design 50m²/jig(rack). Where every tank is 100m²
- Area treatment/year: 9000 jig(rack) × 50m²/jig = 450,000m²
2. Anodizing Treatment Weight
- Monthly output: 450,000m² ÷ 350m²/T × 0.9 = 1157.1T ≧ 1000T
3. Power Consumption
- Anodising Tank: 100m²/tank × 130A/m² ÷ 0.9 = 14444A/tank
Power Rectifier: 15000A = 5 units - Colouring tank: 100m²/tank × 70A/m² ÷ 0.9 = 7777A/tank
Colour Rectifier: 8000A = 2 units
Process Chart Legend
| Code | Process |
|---|---|
| De | Degreasing |
| Rs | Rinsing |
| HW Rs | Hot Water Rinsing |
| AE | Alkaline Etching |
| Ne | Neutralization |
| An | Anodizing |
| Cl | Coloring |
| Sl | Sealing |
| MU | Material Unloading |
| Pc | Packing |
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Company
Guangdong MEI-AL Technology Co., Ltd.
Location
No. 1, Changgang North Road, Changhongling Industrial Park, Shishan Town, Nanhai City, Foshan City
Contact Person
rainbow