Customization and Flexibility Automated Anodizing Line with 8-12µm Film Thickness for 6500mm Aluminum Alloy Profiles
Price:
RMB32,000,000-50,000,000/set
MOQ:
1set
Delivery Time:
180-200days
Brand:
MEI-AL
Product Description
Customization And Flexibility Automated Anodizing Line Aluminium Alloy Profile
Product Overview
This automated anodizing line offers exceptional customization and flexibility for processing aluminium alloy profiles, featuring advanced process control and efficient production capabilities.
Key Features
- Accommodates different variations of the anodizing process to achieve specific results
- Incorporates systems to control the thickness of the anodized layer on metal objects
- Capable of performing Type III hard anodizing (sulfuric acid hard anodizing or hardcoat anodizing)
- Modern automation and advanced control systems for enhanced efficiency and consistency
- Optimized rack and fixturing design for optimal anodizing results
Design Specifications
| Parameter | Specification |
|---|---|
| Alloy | Aluminium 6061 to 6063 or others |
| Anodizing Film Thickness | 9~12µm micron |
| Average Coverage Area | 350m²/T (ton) |
| Max Aluminium Profile Length | 6500mm |
| Extrusion Ratio | 2.5kg/m² |
| Working Hours/Month | 300d/m x 20h/d = 600h/m |
| Racking System | Three fixtures /rack |
| Racking Operation | Manual |
| Equipment Usage Rate | 0.9 |
| Power Supply | AC 3phase 380v 50hz |
| Control Power | AC220V 50Hz |
| Water Supply | 2kg/cm²*G |
| Hot Steam | 6kg/cm²*G |
| Compressor Air | 6kg/cm²*G |
Process Tank Configuration
| Process | Specification | Quantity |
|---|---|---|
| Degreasing | Free sulfuric acid 180±30 g/l | 1 Tank |
| Alkaline Etching | Free alkali 40-60g/l, Al3+ 30-120g/l | 2 Tanks |
| Neutralization | Free sulfuric acid 180±20g/l | 1 Tank |
| Anodising | Free sulfuric acid 140-180g/l, Al3+≤20g/l | 8 Tanks |
| Colouring | Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2 | 3 Tanks |
| Medium Temperature Sealing | PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7 g/l | 3 Tanks |
Treatment Process Details
1. Degreasing
- 6 jigs (racks) per tank * 1 tank = 6 jigs
- Treatment time: 2-5 minutes
2. Alkaline Etching
- 6 jigs (racks) per tank * 2 tanks = 12 jigs
- Treatment time: 3-15 minutes
3. Neutralization
- 6 jigs (racks) per tank * 1 tank = 6 jigs
- Treatment time: 1-5 minutes
4. Anodizing
- 3 jigs (racks) per tank * 8 tanks = 24 jigs
- Current density: 130A/m²
- Process time: 26 minutes
- Unprocess time: 7 minutes
- Total time: 33 minutes
- Average anodizing layer: 0.36 * 1.3 * 26 * 0.77 = 9.4µm
5. Colouring
- Colour process: Mix Salts
- 3 jigs (racks) per tank * 1 tank = 3 jigs
- Current density: 70A
- Process time: 2-8 minutes
6. Sealing
- Sealing method: Sealing at Medium or Normal Temperature
- 6 jigs (racks) per tank * 1 tank
- Process time: 10-15 minutes
Design Parameters and Performance
Anodizing Treatment Area:
Each anodizing process tank requires 33 minutes, with total jigs (racks) per year:
(3 racks * 8 tanks * 60 min/h) ÷ 33 min * 600 hours = 26,181 jigs (racks)
Design capacity: 50m² per jig (rack), where every tank is 100m²
Annual treatment area: 26,181 jigs * 50m²/jig = 1,309,050m²
Each anodizing process tank requires 33 minutes, with total jigs (racks) per year:
(3 racks * 8 tanks * 60 min/h) ÷ 33 min * 600 hours = 26,181 jigs (racks)
Design capacity: 50m² per jig (rack), where every tank is 100m²
Annual treatment area: 26,181 jigs * 50m²/jig = 1,309,050m²
Anodizing Treatment Weight:
Monthly output: 1,309,050m² ÷ 350m²/T * 0.9 = 3,366T ≥ 3,000T
Monthly output: 1,309,050m² ÷ 350m²/T * 0.9 = 3,366T ≥ 3,000T
Power Consumption:
Anodising Tank: 100m²/tank * 130A/m² ÷ 0.9 = 14,444A/tank
Power Rectifier: 15,000A = 3 units
Colouring Tank: 100m²/tank * 70A/m² ÷ 0.9 = 7,777A/tank
Colour Rectifier: 8,000A = 3 units
Anodising Tank: 100m²/tank * 130A/m² ÷ 0.9 = 14,444A/tank
Power Rectifier: 15,000A = 3 units
Colouring Tank: 100m²/tank * 70A/m² ÷ 0.9 = 7,777A/tank
Colour Rectifier: 8,000A = 3 units
Process Flow Chart
Process Legend:
- De = Degreasing
- Rs = Rinsing, HW Rs = Hot Water Rinsing
- AE = Alkaline Etching
- Ne = Neutralization
- An = Anodizing
- Cl = Coloring
- Sl = Sealing
- MU = Material Unloading
- Pc = Packing
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Guangdong MEI-AL Technology Co., Ltd.
Location
No. 1, Changgang North Road, Changhongling Industrial Park, Shishan Town, Nanhai City, Foshan City
Contact Person
rainbow