High-Precision Battery Pack Top Cover Molds for NEVs - 500,000+ Shot Lifespan, 140-180°C Temperature Range
Price:
Negotiation
MOQ:
1 Set
Delivery Time:
According to Mold Projects
Brand:
UTrust Mould
Product Description
High-Precision Battery Pack Top Cover Molds
Product Overview
UTrust Mould specializes in designing and manufacturing high-precision molds for battery pack top covers, essential components for new energy vehicles (NEVs). Our molds produce lightweight, high-strength top covers that provide critical protection for battery cells and electronic components while ensuring dimensional stability.
Technical Specifications
| Parameter | Value |
|---|---|
| Mold Material | P20, 718H, S136, NAK80 |
| Applicable Raw Material | PCM, SMC, BMC |
| Curing Method | Compression Molding |
| Cavity / Core Hardness | HRC 34-42 |
| Mold Lifespan | > 500,000 Shots |
| Temperature Range | 140°C - 180°C |
| Pressure Range | 100 - 150 Bar |
| Lead Time | 60-90 Days |
Key Features
- Thermal Management Optimization: Designed for efficient heat dissipation from battery packs, crucial for performance and safety
- High Structural Integrity: Produces top covers with superior rigidity and impact resistance
- Integrated Sealing Features: Incorporates precise sealing grooves for watertight and dustproof enclosures
- Lightweight Design: Optimized for composite materials to achieve weight reduction without compromising strength
Applications
- Electric Vehicles (EVs): Main drive battery packs for passenger cars, buses, and trucks
- Hybrid Electric Vehicles (HEVs): Battery enclosures for hybrid powertrains
- Energy Storage Systems (ESS): Covers for stationary battery storage units
- Special Purpose Vehicles: Battery covers for electric forklifts, AGVs, and industrial electric vehicles
Why Choose UTrust Mould?
- Specialized expertise in NEV component molds with industry standards compliance
- Advanced composite solutions using PCM and SMC molding technologies
- Integrated design and manufacturing for complex features and seamless production
- Rigorous quality control ensuring safe and durable battery components
Frequently Asked Questions
What materials are typically used for battery pack top covers?
Common materials include PCM (Pre-impregnated Composite Material), SMC (Sheet Molding Compound), and BMC (Bulk Molding Compound), chosen for their lightweight, strength, and thermal properties.
How do your molds contribute to the thermal management of battery packs?
Our molds feature optimized cooling channels and material flow to ensure uniform thickness and density of the top cover, which is critical for efficient heat dissipation from battery cells.
Can you assist with the design of battery pack top covers to meet specific NEV standards?
Yes, our engineering team provides DFM analysis and design optimization services to ensure the top cover design meets relevant industry standards for safety, performance, and manufacturing efficiency.
Similar Products
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Taizhou Huangyan UTrust Mould Co., Ltd.
Location
Add: No.36, Jinchuan Rd., Beicheng Industrial Area, Huangyan, Taizhou, Zhejiang, China.
Contact Person
Cheng Rex