Wear-Resistant Carbide Threading Inserts for Extended Tool Life
Wear-Resistant Carbide Threading Inserts for Extended Tool Life
Carbide threading inserts represent the pinnacle of precision and durability in machining technology. These inserts are meticulously crafted from high-grade carbide materials, renowned for their exceptional hardness and wear resistance. Designed to be securely mounted onto holders, carbide threading inserts excel in creating accurate and consistent threads in various materials such as steel, stainless steel, cast iron, and nonferrous metals. Their advanced cutting geometries and specialized coatings ensure superior performance, longevity, and enhanced surface finishes, making them indispensable tools in modern manufacturing processes where reliability and efficiency are paramount.
Product Features
Long Tool Life: Requires less frequent replacements due to durable material.
Smooth Surface Finish: Provides superior surface finishes on machined parts.
Efficient Performance: Optimizes machining processes with consistent performance.
Customizable: Available in various geometries and coatings for specific applications.
High-Speed Machining: Capable of operating at high speeds without compromising quality.
Material&Properties
| Grade |
Density g/cm2 |
Hardness HRA |
Grain size μm |
Bending Strength N/cm2 |
Toughness
|
Co% |
| MC115 | 14.70-14.85 | 92.8-93.5 | ≤0.8 | ≥3400 | 9.5 | 6 |
| MC10W1 | 14.20-14.35 | 91.0-91.8 | ≥0.8 | ≥3800 | 10.5 | 10.5 |
| MG813 | 14.20-14.35 | 92.0-92.8 | ≥0.8 | ≥3400 | - | 8.5 |
| MG6 | 14.85-15.00 | 90.5-91.5 | 1.2-1.6 | ≥2600 | 8.0 | 6 |
| MG8 | 14.65-14.85 | 89.5-90.5 | 1.2-1.6 | ≥3000 | 11.5 | 8.1 |
| MG9 | 14.45-14.60 | 88.5-90.2 | 1.2-1.6 | ≥3000 | 12.5 | 9.2 |
| MC3 | 13.75-14.00 | 91.5-92.5 | 0.8-1.2 | ≥2500 | 9.5 | 6.8 |
| SCL | 13.00-13.20 | 92.0-93.0 | 0.8-1.2 | ≥2000 | 9.0 | 5.9 |
| MP125 | 12.60-12.80 | 90.5-91.5 | 0.8-1.0 | ≥2000 | 11.0 | 8.5 |
Thread Profile
| Name | Description | Features | Application Areas |
| ISO | ISO Metric Full Profile Thread Insert is a tool with a complete thread profile, designed to meet ISO Metric thread standards. |
Complying with ISO standards ensures that the processed threads have uniform size and precision, and the full-profile design improves processing efficiency. Made of high-quality materials, with high hardness and wear resistance
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| W | Threads specially designed for pipe connections | The tooth angle of Whitworth thread is 55°, which is different from many other thread standards. The rounded top and bottom of the thread can reduce the wear of the thread tool on the top and improve its fatigue resistance. |
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| TR | 30° Trapezoidal thread | Trapezoidal thread refers to a metric trapezoidal thread with a tooth angle of 30°.Trapezoidal threads are mainly used for transmission, have high strength and rigidity requirements, are not easy to loosen, and have high transmission efficiency. |
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| ACME | ACME trapezoidal thread cutter is a tool specially designed for processing ACME trapezoidal threads, with specific angle and shape design. |
The ACME thread usually has a tooth angle of 29° (there are other angles such as 30°, but 29° is the most common), and the tooth profile is trapezoidal, wider at the bottom and narrower at the top.
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| UNJ | UNJ thread is a mechanical thread with high strength and durability, especially suitable for applications requiring high strength and reliable connection. |
High strength: Compared with cUNJ threads have higher strength. The external thread bottom of UNJ threads is in an arc shape. This design helps to reduce stress concentration and increase the fatigue life of the threads.
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| NPT | The NPT thread has a tooth angle of 60° and a taper of 1:16. |
NPT threads can provide reliable sealing performance. NPT threads comply with the US National Pipe Thread Standard (ANSI/ASME B1.20.1, etc.) and have good versatility and interchangeability.
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| NPTF | NPTF thread is a thread standard for pipe connections developed by the American National Standards Institute (ANSI), mainly used in North America. |
Sharp tooth shape and short root: higher connection stability and security. NPTF thread has good self-locking performance, can provide greater load-bearing capacity, high tooth shape accuracy, and can prevent leakage without sealing medium.
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Source Supplier
- Bulk Purchase Benefits: Manufacturers can offer better pricing and terms for large volume orders. This can include discounts, extended payment terms, and other incentives that are not typically available through distributors.
- Environmental Responsibility: Direct purchasing can reduce the carbon footprint associated with multiple stages of distribution. This aligns with sustainable practices and can be a part of a company's commitment to environmental responsibility.
- Building Long-Term Partnerships: Establishing a direct relationship with the manufacturer can lead to long-term partnerships, fostering better communication, trust, and collaboration. This can be beneficial for future projects and ongoing support needs.
Catogories of Products
- Turning Inserts: These inserts typically have four cutting edges and are used to create smooth, high-quality finishes.
- Milling Inserts: They are usually made from carbide and feature multiple cutting edges, allowing for the production of complex shapes and surfaces.
- Drilling Inserts: These inserts are typically made from carbide and are used to create precise holes in a variety of materials.
- Reaming Inserts: These inserts typically have multiple cutting edges and are used to create high-precision holes in a variety of materials.
- Boring Inserts: These inserts typically have multiple cutting edges and are used to create high-precision holes in a variety of materials.
A: Yes, we often make customized products.
2. Q: Are carbide threading inserts suitable for precision machining?
A: Absolutely. Their precise cutting edges ensure accurate thread forms and high-quality surface finishes, which are essential for precision machining applications.
3. Q: Are the products high quality?
A: Yes. The raw material will be tested before bulk production, and we will check the physical properties, shape, and tolerance for ensuring qualified products before shipping.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.