High precision Carbide Indexable grooving inserts with long service period
High precision Carbide Indexable grooving inserts for CNC Machine Tools
Carbide Indexable grooving inserts is a tool that clamps a pre-processed polygonal blade with several cutting edges on the tool body by mechanical clamping. When a cutting edge becomes blunt during use, only need to loosen the blade clamp and then index or replace the blade so that the new cutting edge enters the working position and then clamp it again for continued use. This design avoids the problem of frequent replacement of traditional tools due to overall wear, and improves processing efficiency and tool utilization.
Advantages
- Long service period: Since the blade can be repositioned or replaced multiple times, the overall service life of the tool is extended.
- Low processing costs: Carbide Indexable grooving inserts reduce the cost and time consumption caused by frequent tool replacement.
- High processing efficiency: The inserts can be repositioned quickly, reducing downtime and improving production efficiency.
- Strong adaptability: Varied models and specifications can be applied to different processing needs, improving the flexibility and adaptability of processing.
Application fields
- Machinery manufacturing
- Aerospace
- Metal cutting
- Non-metallic material processing
- Precision machining
- Automatic production line
Material
According to the different binder contents, cemented carbide can be divided into different grades, such as YG, YT and YW . These grades have different performance characteristics and are suitable for different processing materials and processing conditions.
| Grade | Properties | Application |
| YG3X | Fine particle alloy with good wear resistance and poor impact toughness. | Finishing of cast iron, nonferrous metals, finishing of alloy steel, hardened steel, tungsten and molybdenum materials |
| YG6X | Fine-grained alloy with good wear resistance and impact toughness. | Semi-finishing and finishing of cast iron, chilled cast iron, alloy cast iron, heat-resistant steel and alloy steel. |
| YG6 | Good wear resistance and impact resistance. | Rough and semi-finishing of cast iron, non-ferrous metals and alloys, and non-metals. |
| YG8 | Higher strength, better impact resistance, poor wear resistance. | Rough machining of cast iron, non-ferrous metals and alloys, interrupted cutting is possible |
| YT30 | Good red hardness and wear resistance, but low strength, not impact resistant, prone to welding and grinding cracks. | Finishing of carbon steel and alloy steel during continuous cutting. |
| YT15 | Good wear resistance and red hardness, but poor impact resistance. | Semi-finishing and finishing of carbon steel and alloy steel during continuous cutting. |
Manufacturing Process
- Raw material configuration:Select the configuration ratio according to the alloy grade.
- ball milling: milling of various raw materials to achieve the required particle size.
- spray drying: Dried to obtain grades.
- Testing for fluidity and looseness: Detect the fluidity and looseness of the powder.
- Pressing: Use a mold to press the raw material into shape.
- sintering: Sintering in a vacuum sintering furnace.
- Blank inspection: Test the physical properties of the sintered blank.
- Grinding all over: Grinds the tool by grinding machines.
- Passivation: Inserts are passivated using a drilling and milling machine.
- Finished product testing: Check whether the appearance, shape, dimensions, etc. of the finely ground blade meet the requirements.
- coating: PVD/CVD coating of tools upon request.
Company Profile
Chengdu Minjiang Precision Tools Co., Ltd., founded in 1994, is a high-tech private enterprise specializing in the research, development, and production of carbide CNC tools, oil pipe threading tools, cemented carbide wear-resistant parts, and non-standard carbide products. Minjiang has now established a complete production line for blanks, a finished product production line, and a detection system. and obtained ISO9001:2015 quality management system certification. With over 100 precision alloy processing machines and more than 20 testing instruments, Minjiang has collaborated with top universities to achieve remarkable results in the research of carbide materials. Minjiang possesses mature product development capabilities, enabling it to meet the diverse needs of customers.
FAQ
1. Q: Is the price competitive?
A: Yes, we offer reliable products at good prices.
2. Q: What is your minimum order quantity?
A: Our minimum order quantity will vary depending on the product.
3. Q: Are the products high quality?
A: Yes. Raw material will be tested before bulk production, and we will check the physical properties, shape and tolerance for ensuring qualified products before shipping.
Get in Touch
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