lab test scale Direct steam injection and flash evaporation system for small scale
Price:
CN¥291,972.00/pieces >=1 pieces
MOQ:
1
Delivery Time:
2 Months
Brand:
Haopeng
Product Description
Product Overview
Laboratory use DSI steam direct injection sterilization machine
The DSI steam direct injection sterilizer has two heat treatment modes: direct heating and indirect heating, with a maximum sterilization temperature of up to 150 ℃. The two modes can be switched by the panel control, conveniently and fast. The indirect heat transfer mode is tubular type. It can be widely used in various fluid products, including dairy and related products, materials with certain viscosity, and materials containing fine particles.
Simulated processes include pasteurization, high-temperature short-term sterilization, ultra-high temperature instantaneous sterilization, and other customized conditional sterilization processes.
Simulated processes include pasteurization, high-temperature short-term sterilization, ultra-high temperature instantaneous sterilization, and other customized conditional sterilization processes.
Features:
*The system is equipped with a built-in superheated water generator and can be equipped with an external ice water system as well as online homogenization and sterile filling according to customer requirements;
*The equipment structure is compact and self-contained;
*Peripherals only require running water, electricity, and compressed air;
*The feeding amount is 4-5 liters, reducing the test time;
*Micro, mobile laboratory, covering only 2-3 square meters;
*The control panel is centrally controlled and can be connected to a computer for control. Experimental data can be printed, recorded online, downloaded, automatically generated curve analysis, and automatically saved;
*Automatic control with high degree of automation;
*The experimental data is accurate, with good repeatability, and can be directly scaled up to the level of industrial production
*The equipment structure is compact and self-contained;
*Peripherals only require running water, electricity, and compressed air;
*The feeding amount is 4-5 liters, reducing the test time;
*Micro, mobile laboratory, covering only 2-3 square meters;
*The control panel is centrally controlled and can be connected to a computer for control. Experimental data can be printed, recorded online, downloaded, automatically generated curve analysis, and automatically saved;
*Automatic control with high degree of automation;
*The experimental data is accurate, with good repeatability, and can be directly scaled up to the level of industrial production
FEATURES AT A GLANCE
SALES AND SERVICE NETWORK
Successful Project
Project in Thailand
Project in India
Project in Russia
Certifications
FAQ
pasteurization, and process simulation in laboratories or small-scale production. Support sterilization and aseptic filling tests for high protein beverages, dairy products, juices, and other thermosensitive adhesive materials (minimum batch size: 4-5L).
Q2: What components are included?
Core Unit: Tubular DSI Sterilizer (HP-DSI-30)
Optional Additional Components:
GEA Aseptic Homogenizer (NS2002H)
Aseptic protection system (18KW steam generator)
Cooler (ICA-03)
Aseptic filler (HP-AF)
The standard includes: air compressor and steam generator (included in the host price).
2, Technical specifications
Q3: What are the key performance parameters of sterilizers?
Sterilization temperature: up to 150 ° C (direct steam injection/tube indirect heating).
Capacity: 30L/H (adjustable flow rate: 5-50L/H).
Insulation time: 3s, 5s, 10s, and 30s can be selected through a constant temperature insulation tube.
Cooling: tap water (30-90 ° C) or chilled water (10-12 ° C).
Automation: Automatic CIP/SIP, touch screen control (Siemens PLC), data recording/analysis.
Q4: Does it support online homogenization?
Yes, optional APV/GEA/domestic homogenizer:
Homogenization before sterilization: Safety valves and back pressure valves are required.
Homogenization after sterilization (aseptic): GEA NS2002H homogenizer+aseptic protection system is required.
Q5: How is aseptic filling achieved?
Aseptic packing (HP-AF) uses vertical laminar flow (100 level cleanliness). Integrated with sterilizer for ambient temperature filling (50-120 bottles/hour).
III, Configuration and compatibility
Q6: Do the equipment materials comply with food grade standards?
All product contact parts: 316/304 stainless steel (pipes, hoppers, homogenizer valves), in compliance with hygiene design standards.
Q7: Control system and data management?
Control: Siemens PLC+touch screen HMI.
Data recording: Real time temperature/pressure tracking with curve analysis, export, and printing functions.
Q8: Size and mobility?
Host: 1.2m × 1m × 1.7m (occupying an area of 2-3 square meters), with a mobile base and flexible layout.
IV, Pricing and delivery
Q9: Basic configuration price?
Total (excluding options): 695000 yen (including 13% value-added tax, shipping, and installation fees).
Sterilizer host: 650000 yen
Aseptic filling material: 45000 yen
Q10: Optional additional price?
GEA Aseptic Homogenizer (NS2002H): 245000 yen
Aseptic protection system (steam generator): 55000 yen
Cooler (ICA-03): 12500 yen
Q11: Payment method and delivery time?
Payment terms: 30% deposit (within 5 days after contract signing)+65% before shipment (5 days before delivery)+5% warranty period after 1 year.
Delivery: Within 60 days after order confirmation.
V. Application
Q13: Suitable research and development applications?
Formula development, stability/shelf life testing, sterile filling simulation (yogurt, plant-based beverages, fruit juice, enzymes).
Viscosity limit: ≤ 2000 cP at room temperature (depending on the experiment).
Q2: What components are included?
Core Unit: Tubular DSI Sterilizer (HP-DSI-30)
Optional Additional Components:
GEA Aseptic Homogenizer (NS2002H)
Aseptic protection system (18KW steam generator)
Cooler (ICA-03)
Aseptic filler (HP-AF)
The standard includes: air compressor and steam generator (included in the host price).
2, Technical specifications
Q3: What are the key performance parameters of sterilizers?
Sterilization temperature: up to 150 ° C (direct steam injection/tube indirect heating).
Capacity: 30L/H (adjustable flow rate: 5-50L/H).
Insulation time: 3s, 5s, 10s, and 30s can be selected through a constant temperature insulation tube.
Cooling: tap water (30-90 ° C) or chilled water (10-12 ° C).
Automation: Automatic CIP/SIP, touch screen control (Siemens PLC), data recording/analysis.
Q4: Does it support online homogenization?
Yes, optional APV/GEA/domestic homogenizer:
Homogenization before sterilization: Safety valves and back pressure valves are required.
Homogenization after sterilization (aseptic): GEA NS2002H homogenizer+aseptic protection system is required.
Q5: How is aseptic filling achieved?
Aseptic packing (HP-AF) uses vertical laminar flow (100 level cleanliness). Integrated with sterilizer for ambient temperature filling (50-120 bottles/hour).
III, Configuration and compatibility
Q6: Do the equipment materials comply with food grade standards?
All product contact parts: 316/304 stainless steel (pipes, hoppers, homogenizer valves), in compliance with hygiene design standards.
Q7: Control system and data management?
Control: Siemens PLC+touch screen HMI.
Data recording: Real time temperature/pressure tracking with curve analysis, export, and printing functions.
Q8: Size and mobility?
Host: 1.2m × 1m × 1.7m (occupying an area of 2-3 square meters), with a mobile base and flexible layout.
IV, Pricing and delivery
Q9: Basic configuration price?
Total (excluding options): 695000 yen (including 13% value-added tax, shipping, and installation fees).
Sterilizer host: 650000 yen
Aseptic filling material: 45000 yen
Q10: Optional additional price?
GEA Aseptic Homogenizer (NS2002H): 245000 yen
Aseptic protection system (steam generator): 55000 yen
Cooler (ICA-03): 12500 yen
Q11: Payment method and delivery time?
Payment terms: 30% deposit (within 5 days after contract signing)+65% before shipment (5 days before delivery)+5% warranty period after 1 year.
Delivery: Within 60 days after order confirmation.
V. Application
Q13: Suitable research and development applications?
Formula development, stability/shelf life testing, sterile filling simulation (yogurt, plant-based beverages, fruit juice, enzymes).
Viscosity limit: ≤ 2000 cP at room temperature (depending on the experiment).
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Company
Shanghai Haopeng Mechanical Technology Limited Company
Location
No 185 Renmin Rd, Tangwai Town Fengxian district, Shanghai
Contact Person
Shepherd Lin