20.4KW Automatic Frame Stacking Machine CE ISO Certified for 30000 Bricks Per Hour in Brick Production
Price:
Negotiable
MOQ:
1 Set
Delivery Time:
within 120 days
Brand:
Halstec
Product Description
20.4KW Frame Stacking Machine Certified CE ISO Perfect for Brick Production Streamlining Manufacturing Operations
Product Overview
The frame stacking machine is a core automated piece of equipment in brick and tile production lines, replacing manual stacking operations. It is specifically designed to neatly and efficiently stack wet brick blanks onto kiln cars. This equipment adopts a mature mechanical structure and intelligent control system, capable of adapting to the stacking needs of different brick types and patterns. It is a key piece of equipment for brick factories to achieve automation upgrades, reduce labor costs, and improve product consistency.
Our frame stacking machine is designed with practicality and reliability in mind. Its robust structure and easy maintenance make it particularly suitable for the high-temperature, high-dust operating environment of brick factories. It has been successfully applied in hundreds of brick factories across China.
Key Features
Robust and Durable Structure
- Main Frame: Constructed from large-size square tubing, I-beams, or box beams, ensuring high structural rigidity and preventing deformation under long-term heavy loads
- Key Components: Wheels, guide rails, lifting screws/chains, etc., are all heavy-duty industrial-grade, adaptable to harsh working conditions
- Protective Design: Major transmission components and bearing seats are equipped with dust covers or seals, effectively extending service life
Precise and Efficient Stacking
- Precise Positioning: Encoder or displacement sensor feedback with servo or frequency converter control ensures high stacking position repeatability (within ±5mm)
- Highly Efficient Operation: Maximum stacking capacity reaches 10,000-20,000 standard bricks per hour (depending on model)
- High Adaptability: Excellent performance with both wet and semi-dry bricks; low breakage rate during handling (controllable below 0.5%)
Intelligent and Simple Operation
- Pattern Pre-storage: Control system stores dozens of commonly used and custom-defined pattern stacking designs
- User-friendly Interface: Color touchscreen display for intuitive parameter settings, production statistics, and fault alarm information
- Multiple Modes: Supports fully automatic, semi-automatic, and manual operation modes
Economy and Reliability
- Significant Labor Savings: One machine can reliably replace 8-15 stacking workers
- Improved Quality: Mechanical stacking promotes uniform airflow distribution within the kiln, reducing firing deformation
- Convenient Maintenance: Modular design with centralized lubrication points reduces downtime
Technical Specifications
| Parameter | Specification |
|---|---|
| Product Name | Automatic Frame Stacking Machine |
| Highlight Features | Auto, Brick Factory, Brick Machine, Brick Production |
| Power | 20.4 kW |
| Capacity | 30,000 Bricks Per Hour |
| Gripper | Customized |
| Warranty | 1 Year |
| Certification | CE/ISO |
| Function | To Stack Bricks |
Working Principle
Workflow Process
- Brick Picking Stage: Equipment uses rotating forks, clamps, or suction cups to pick up a set number of bricks in a single pass
- Transplanting and Positioning: Picking device moves with gantry or frame to kiln car position with precise X/Y/Z axis positioning
- Layered Stacking and Arrangement: Bricks are smoothly placed onto kiln car with automatic position shifting and fine-tuning for neat stacks
- Cycle and Reset: Equipment returns to brick picking station to begin next cycle until set total layers are reached
Control System Logic
The core controller (PLC) receives signals from kiln car positioning and billet detection sensors. Based on pre-input layout pattern parameters, it automatically calculates precise movement trajectories for each grab and layer, directing various actuators to coordinate actions for fully automated operation.
Customization Options
Customized Size and Specifications
- Span and Stroke: Customized gantry span and travel stroke based on kiln car dimensions and track center distance
- Stacking Height: Maximum stroke and load capacity customized for kiln clearance and process requirements
- Foundation and Interface: Interface designs and foundation installation drawings matching existing conveyor line height
Customized Functions and Configurations
- Brick Retrieval Method: Various options including rotary fork, clamp, and suction cup types
- Special Processes: Integration of automatic sand/powder spreading, brick stack side shaping, and special reinforcement
- Control System Integration: Customized communication interfaces for data exchange with existing production line systems
Customized Application Scenarios
- New Production Lines: Turnkey engineering services from layout planning to integration and commissioning
- Existing Line Retrofitting: Customized equipment installation plans to minimize production impact
- Specialty Brick Types: Specialized clamps and stacking logic for paving bricks, insulation blocks, and irregular shapes
Customized Process
- Requirements Communication: Detailed discussion of site conditions, product outline, production capacity targets, and budget
- Solution Design: Customized solution document including layout diagrams, equipment parameters, renderings, and investment analysis
- Production Confirmation: Technical agreement and contract signing followed by production initiation
- Installation and Training: Professional on-site installation, commissioning, and comprehensive operator training
- Ongoing Support: Long-term technical support and spare parts supply services
Support and Services
Our frame stacking machine is designed to optimize your brick production operations with precision and efficiency. For technical support, ensure proper installation according to provided guidelines and regular maintenance for optimal performance.
Comprehensive maintenance services include routine inspections, software updates, and component replacements. Our trained service technicians provide on-site support and preventive maintenance programs tailored to your operational needs.
For customized integration or upgrades, our engineering team assists with system modifications and enhancements. We provide training sessions for your staff to ensure safe and effective machine operation.
To maximize lifespan and performance, always use authorized parts and accessories, and adhere to the recommended service schedule.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Halstec Engineering Co., Ltd
Location
Room No.505-2, Greenland Central Plaza-B, Huaiyin District, Jinan, China
Contact Person
Lisa